a s ’ r to M ATV 700 PS EFT 700 TRV PS EFT e p O ra a u n l TM S H A R E OU R PA S S I ON .
Your ATV can be hazardous to operate. This Arctic Cat Operator’s Manual includes detailed instructions for certain Arctic Cat ATV’s (see cover). Follow the guidelines for the type of ATV you have purchased and use sound judgment when determining whether or not carrying a passenger is permissible on your ATV. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
Introduction Thank you for purchasing a high quality All-Terrain Vehicle (ATV) by ARCTIC CAT®. Be sure as the owner/operator of the ATV to become thoroughly familiar with its basic operation, maintenance, and storage procedures. Carefully read this Operator’s Manual before starting your ATV. Particularly important information is distinguished in this manual by the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information.
Table of Contents Introduction............................................ 1 Parts and Accessories .......................... 1 DIVISION I - SAFETY ATV Safety Alert..................................... 4 Hangtag .................................................. 5 Warning Labels & Information.............. 6 Warnings ...........................................7-13 Prevention .......................................14-17 Safe Riding Clothing and Gear ........... 14 Condition of the ATV.......................
• Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. • Never operate on excessively rough, slippery, or loose terrain. • Always follow proper procedures for turning as described in this manual. Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. • Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident.
ATV Safety Alert You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles, if you fail to take proper precautions. TO AVOID SEVERE INJURY OR DEATH: * Always read the Operator’s Manual carefully and follow the operating procedures described.
An Arctic Cat ATV comes with a hangtag containing important safety information. Anyone who rides the ATV should read and understand this information before riding. 2258-228A ! WARNING 2258-228B Indicates a potential hazard that could result in a severe injury or death.
Warning Labels & Information An Arctic Cat ATV comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. NOTE: The location and content of labels on the ATV you have purchased may differ from those shown on this page.
NOTE: Some illustrations in this Warnings sub-section apply to an operator and a passenger even though some may show only the operator. ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
Warnings ! WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in ATV handling, which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV. Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking. Always follow the instructions in this Operator’s Manual for carrying cargo or pulling a trailer.
! WARNING POTENTIAL HAZARD Removing hands from handlebar grips (operator)/handholds (passenger) or feet from the footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may come into contact with the wheels, which could injure you or cause an accident.
Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill. Apply the brakes. Engage the brake lever lock after you are stopped. If you begin rolling backwards: Keep weight uphill. Apply the brakes while rolling backwards.
! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill. Never climb hills with slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. The ATV could flip over backwards.
Warnings ! WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests. Remember that wet brakes may have reduced stopping capability. Test your brakes after leaving water. If necessary, apply them several times to dry out the pads.
Warnings DIVISION I - SAFETY ! WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Service Booklet.
Prevention Overview When using an ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV. Following the safety instructions and warnings in this manual will help you “P.A.S.S.” the safety test. P.A.S.S.
Eye Protection Controls and Cables Wear eye protection, such as goggles, to With the engine running and brake completely surround your eyes to prevent applied, check all transmission posigetting dirt or other items in your eyes. tions: forward, neutral, and reverse. Do not depend on sunglasses for proper eye protection. Sunglasses are not recom- Check: 1. Forward mended; they don’t prevent objects from 2. Neutral flying in through the sides.
Prevention • • • • • • • • • Check: 1. 2. 3. 4. 5. Hi-beam Lo-beam Taillight/brakelight Status/warning indicators Hydraulic/mechanical parking and emergency w/brake lever lock 6. Ignition switch Tools Water Identification Safety Jacket Warning Triangle Registration Paper Cellular Phone Maps Emergency Kit with Flashlight and First Aid Kit Tools Oil and Fuel Start with a full tank of gas before every ride, and while you’re at it, top off the oil. Don’t forget to check for fluid leaks around the ATV.
Warning Triangle If you have an accident or your ATV has a break-down on the highway or freeway, you must place the warning triangle in a certain distance in front of the scene of accident or break-down. Registration Paper If you’re stopped by police, you may need to show them your driving license and registration paper. The registration paper proves that you’re allowed to drive on streets, who the owner of the ATV is, and that they have vehicle insurance.
Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Although a car is relatively stable, enough centrifugal force can cause an ATV to overturn.
Overview You are not invincible. Knowing that the Those Around You first “S” in “P.A.S.S.” stands for “Sound People do all kinds of things that you Judgment” means you need to use yours. can’t predict or control. Environment Riding Companions The environment you operate an ATV in Leave a lot of space between you and is often harsh and sometimes dangerous other riders, especially in dusty and dirty if you don’t take proper precautions.
Sound Judgment Cargo Limitations Limit the ATV to the load capacity ratings identified in the following chart. So if you’re weighing in at over 165 lb (75 kg) when you ride, leave some of that extra cargo at home. The combined weight limit, including you, your rack cargo, and your trailer, is a specified amount, so consult the Load Capacity Ratings Chart and monitor it carefully. Extra weight on the ATV will also throw you off balance if it’s not distributed evenly, side-to-side and front-to-rear.
Laws and Regulations Personal Choices A safe, enjoyable ride is dependent on many personal choices. An ATV, like all motorized vehicles, can be dangerous to operate if you choose to ignore safety precautions, take unnecessary chances, or ride beyond your ability or your vehicle’s capability. Don’t allow the thrill of freedom or adventure to affect your ability to make good, safe choices. Any police officer will tell you that ignorance of the law is no defense.
Supervision Overview You’re responsible for supervising those who ride your ATV. Your wisdom is valuable... it’ll bring them all back safely—your friends, your family, your relatives, and your ATV. It’s crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV. TRV’s are a little different from the handling to the stability to the controls.
Division II - Operation/Maintenance Specifications ENGINE AND DRIVE Type Four-Cycle/Liquid Cooled/OHC Bore x Stroke 102 mm x 85 mm (4.01 x 3.35 in.) Displacement 695 cc (42.4 cu in.) Spark Plug Type NGK CPR8E Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) Brake Type Hydraulic/mechanical parking and emergency w/brake lever lock CHASSIS Length (Overall) 218.0 cm (85.8 in.) - FIS 239.0 cm (94.1 in.) - TRV Height (Overall) 129 cm (50.8 in.) Width (Overall) 124 cm (48.8 in.) Suspension Travel 25.
Location of Parts and Controls 1. Shift Lever 2. LCD 3. Seat Latch 4. Storage Compartment 5. Headlights ACE-013A 6. Brake Lever Lock (Left Side) 7. Starter Lever 8. Hand Brake Lever (Left Side) 9. Headlight Switch 10. Hazard Lights Switch 11. Turn Signal Switch 12. Horn Button 13. Ignition Switch 14. Throttle Lever ACE-016A 15. Drive Select Switch 16. Turn Signals/Hazard Lights (Front) 17. Operator’s Manual Location 18. Taillights/Brakelights/Turn Signals (Rear) 19. Battery 20.
ATV Operation 2. Engage the parking brake. Basic Operating Maneuvers 3. Shift into neutral. 4. Turn on the ignition. Active riding and basic maneuvers are 5. Pull the starter lever. the foundation of your ATV ride. Without 6. Let the engine warm up. basic skills, it’s impossible to move to this level— active riding.
NOTE: The high range is for normal riding with light loads. The low range is for carrying heavy loads or trailer towing. Compared to HIGH range, the LOW range position provides slower speed and greater torque to the wheels. CAUTION Always shift into low range when operating on wet or uneven terrain, when towing or pushing heavy loads, and when using a plow. Failure to follow this caution may result in premature V-belt failure or in damage to related drive system components. 3.
Leaning, Weight Shift, and Balance Handling the ATV (Active Riding Techniques) Active riding involves moving your body. You must learn to lean and shift your weight into your turns to maintain control. Your safety depends on using safe riding techniques. Statistics show that inexperienced riders who don’t use safe riding techniques are 13 times more likely to have an ATV accident than riders who have over 1 month of experience.
Wide Turns Sharp Turns Many accidents happen during turns. If After mastering wide turns, practice the you don’t understand turning techniques, advanced skill of sharp turns. it’s easy for the ATV to get away from you by losing traction, plowing, or tipping. Use this method for wide turns: ATV-0038 ATV-0046 ATV-0039 ATV-0045 ATV-0040 1. Ease off the throttle as you approach the turn to slow down. 2.
Quick Turns K-Turns DIVISION II - OPERATION/ MAINTENANCE Quick turns are the most difficult turns Use K-turns if you accidentally stall and should only be done after you are while riding uphill; you need to take experienced with your ATV. action before the ATV rolls backward down the hill. ATV-203 1. Ease off the throttle as you approach the turn to slow down. 2.
4. Ask the passenger to dismount. 5. Get off the ATV on the uphill side. 1. Accelerate before you start climbing; then maintain a steady pace. 7. Partially release the brake, but lightly hold the brake lever. 2. Both the operator and the passenger should lean as far forward as possible. For steeper hills, the operator should come off the seat to stand and lean forward. 8. Let the ATV roll to your right side until it faces slightly downhill. 3.
1. Keep your speed low and consistent. 2. Shift all your body weight and passenger’s body weight to the uphill side of the seat; also, support weight on the uphill footrest. 3. Steer like you’re driving into the hill. 2. Keep it in a gear; stay out of neutral. 3. Lightly apply the brake and ease up on the throttle. 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s not possible because of the terrain or other conditions or if it just doesn’t work, stop and get off.
4. Turn handlebar. 2. Turn the handlebar. At the same time, shift weight and balance as you swerve. Use the principles of Parking on a Hill leaning, weight shifting, and balanc- This shouldn’t be necessary, but if it is: ing—shift your body weight and the 1. Keep it in gear. passenger’s body weight to the 2. Engage the parking brake. inside of the turn. 3. Keep your hand off the brake until 3. Find something to block the rear tires. the emergency is over and you’re Stalling on a Hill back in control.
Cold Weather Driving NOTE: Check that all control 3. If the brakes are frozen, take the ATV to a warmer area to thaw out the brakes. ! WARNING levers move freely. Make sure that the footrest, shift lever, and brake pedal are free of ice and snow. Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings. ! WARNING NOTE: After the brakes thaw, dry them by applying them several times while riding slowly.
General Information Identification Numbers The Arctic Cat ATV has two identification numbers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). The VIN is located on the frame support rail. ATV-0055 Control Locations And Functions Ignition Switch The ignition switch has three positions. AF968B The ESN is located on the left-side rear of the engine crankcase. ATV-0056 CF109I These numbers are required by the dealer to complete warranty claims properly.
Steering Lock This switch allows the operator to operate the ATV in either two-wheel drive (rear wheels) or four-wheel drive (all wheels). For normal riding on flat, dry, hard surfaces, two-wheel drive should be sufficient. In situations of aggressive trail conditions, four-wheel drive would be the desired choice. To either engage or disengage the front wheels, move the switch to the 4WD position or to the 2WD position.
The main brake should be applied whenever a braking situation is needed. Hand Brake Lever/Brake Lever Lock ! WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV. An accident could result if the brake lever lock is left engaged while the ATV is operated. The brake may relax if left engaged for a long period of time. This could cause an accident; therefore, do not leave the ATV on a hill depending on the brake lever lock.
Hazard Lights Switch ! WARNING Always check to be sure that the emergency/parking brake has been disengaged before operating the ATV. An accident could result if the emergency/parking brake is left engaged while the ATV is operated. This could cause an accident. Headlight Switch ATV-004C To activate the hazard lights, press and release the hazard light switch. To deactivate the hazard lights, press and release the hazard light switch again.
Starter Lever ACE-028A ACE-004E Pulling this lever activates the starter motor. Before starting the engine, make sure the ignition switch is in the ON position, the transmission is in neutral, and the brake lever lock is engaged. 2. Turn the throttle limiter screw (B) clockwise to decrease engine RPM maximum or counterclockwise to increase engine RPM maximum. 3. Tighten the jam nut securely.
NOTE: Turn the key switch to the OFF position then back to the ON position to reset the malfunction code. If the code continues to be displayed, take your ATV to an authorized Arctic Cat Dealer for EPS system servicing before resuming operation. CAUTION Never operate this ATV with a “P0635” code indicated on the LCD gauge/ speedometer. This indicates a malfunction in the EPS system control circuit and could result in a loss of power steering assist. B.
NOTE: The Mode Button must be pressed and released to shift modes. Approximately two seconds after the Mode Button is released, the digital gauge will return to full display. 11. Drive Select Indicator - Displays 4WD when selected by the drive select switch or when the differential lock is engaged. The display is blank when in 2WD. 4. Set/Reset Button - In conjunction with the Mode Button, sets and resets various displays on the digital gauge.
NOTE: Both the ignition and fuel Rear Seat Lock pump functions will be interrupted by 1. To remove the rear seat, pull the two the Tilt Sensor if the ATV tips over latch handles to the rear and rotate past 60°-70°. Righting the ATV will them to the vertical position. reactivate the ignition and fuel pump. Gas Hose Replace the gas hose every two years. Damage from aging may not always be visible. Oil Level Stick CF226 ATV-0100AA There is an oil level stick for checking the engine oil level.
1. To remove the front seat, pull the seat lock lever up (located at the rear of the seat). Raise the rear end of the seat and slide it rearward. When loading a trailer properly, two items are critical: Gross Trailer Weight (the weight of the trailer plus cargo) and Trailer Tongue Weight. 2. To lock the seat into position, slide the front of the seat into the seat retainers and push down firmly on rear of seat. The seat should automatically lock into position.
2. Secure the ATV with load rated The recommended oil to use is Arctic Cat hold-down straps. ACX All Weather synthetic engine oil, which has been specifically formulated for NOTE: Suitable hold-down straps use in this Arctic Cat engine. Although Arcare available from your Arctic Cat tic Cat ACX All Weather synthetic engine ATV dealer. Ordinary rope is not oil is the only oil recommended for use in recommended because it can this engine, use of any API certified SM stretch under load.
During the first 10 hours of operation, always use less than ½ throttle. Varying the engine RPM during the break-in period allows the components to “load” (aiding the engine/transmission component mating process) and then “unload” (allowing components to cool). Although it is essential to place some stress on the engine components during break-in, care should be taken not to overload the ATV0049D engine too often. Do not pull a trailer Allow the engine to cool before filling the during the break-in period.
General Maintenance NOTE: Proper maintenance of the ATV is important for optimum performance. Follow the Service Booklet and all ensuing maintenance instructions/information. NOTE: High engine RPM, low vehicle speed, or heavy load can raise engine temperature. Decreasing engine RPM, reducing load, and selecting an appropriate transmission gear can lower the temperature.
CAUTION After operating the ATV for the initial 5-10 minutes, stop the engine, allow the engine to cool down, and check the coolant level. Add coolant as necessary. Oil Cooler The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions. If the spring action is too soft or too stiff, adjust it according to the chart.
3. Remove the drain plug from the bottom of the engine and drain the oil into a drain pan. 2. Remove each oil filler plug. 3. Drain the oil into a drain pan by removing in turn the drain plug from each. 733-441A CF107B 4. Using the oil filter wrench and a ratchet handle (or a socket or boxend wrench), remove the old oil filter and dispose of properly. Do not re-use oil filter. 5. Apply oil to the new filter O-ring and check to make sure it is positioned correctly; then install the new oil filter.
NOTE: If the sight glass appears dark, there is a sufficient amount of fluid in the reservoir. CAUTION Be careful not to spill any fluid when filling the brake fluid reservoir. Wipe away spilled fluid immediately. Foot Brake Pedal (Main) CF116A The foot brake must be maintained to be NOTE: Arctic Cat recommends the fully functional. use of genuine Arctic Cat lubricants. 6. Install the fill plugs and level plugs.
3. Attempt to push the ATV. NOTE: The brake lever lock must lock the wheels. If it doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. Ball Joint Boots (Upper and Lower/Right and Left) Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear.
Drive Axle Boots Maintenance Charging NOTE: Arctic Cat recommends the use of the CTEK XS 800 or the CTEK MXS 3600 for battery maintenance charging. Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain. ACE-029A 1. When charging a battery in the vehicle, be sure the ignition switch is in the OFF position. 2. Clean the battery terminals with a solution of baking soda and water.
3. Connect the red terminal lead from the charger to the positive terminal of the battery; then connect the black terminal lead of the charger to the negative terminal of the battery. 4. Plug the charger into a 240-volt electrical outlet. 800A 5. By pushing the Mode button (A) on the left side of the charger, select the Normal Charge Icon (E). The Normal Charge Indicator (C) should illuminate on the upper left portion of the charger.
Adjust the gap to 0.7-0.8 mm (0.028- Air Filter 0.032 in.) for proper ignition. Use a wire- The air filter inside the air filter housing type feeler gauge to check the gap. must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the filter at the intervals specified in the Service Booklet. If operated in dusty, wet, or muddy conditions, inspect and service the filter more frequently.
GZ018A CD674 4. Fill a wash pan larger than the ele- Draining V-Belt Cover ment with a non-flammable solvent; then dip the element in the solvent and wash it. 5. Squeeze the element by pressing it between the palms of both hands to remove excess solvent. Do not twist or ring the element or it will develop cracks. 6. Dry the element. CF110A NOTE: If the ATV has been driven through water, the V-belt cover must 7. Put the element in a plastic bag; then be drained of any water.
Tire Tread Condition Tubeless Tire Repair The use of worn-out tires on an ATV is very dangerous. A tire is considered to be worn out when the depth of the tread is less than 4 mm (5/32 in.). Be sure to replace the tires before reaching this minimum specification. Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced.
3. To install the bulb, push in and turn NOTE: The bulb portion of the clockwise. headlight is fragile. HANDLE WITH CARE. When replacing the head4. Insert the socket into the housing light bulb, do not touch the glass and rotate it clockwise. portion of the bulb. If the glass is touched, it must be cleaned with a To replace the front turn signal light/front dry cloth before installing. Skin oil position light bulb, use the following proresidue on the bulb will shorten the cedure. life of the bulb. 1.
Preparation For Storage CAUTION 4. Plug the hole in the exhaust system with a clean cloth. Prior to storing the ATV, it must be properly serviced to prevent rusting and component deterioration. 5. Apply light oil to the upper steering post bushing and plungers of the shock absorbers. Arctic Cat recommends the following procedure to prepare the ATV for storage. An authorized Arctic Cat ATV dealer should perform this service; however, the owner/operator may perform this service if desired. 6.
Preparation After Storage Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly. 2. Clean the engine. Remove the cloth from the exhaust system. 7. Check the entire brake systems (fluid level, pads, etc.), all controls, headlights, taillight, brakelight, license plate light, front and rear turn signals, and headlight aim; adjust or replace if necessary. 8.
Index Accessories.................................................. 1 Active Riding .............................................. 18 Air Filter...................................................... 52 Air Filter Housing Drain.............................. 53 Battery ....................................................... 50 Boots (Protective) ...................................... 49 Brake (Emergency/Parking) .................. 36,48 Brake Fluid .................................................
Change Of Address, Ownership, Or Warranty Transfer Arctic Cat keeps on file the current address of the owner of this ATV. This will allow Arctic Cat to reach the current owner with any important safety information. For this reason, we ask you to inform Arctic Cat immediately if you move or if the ATV is sold to another party. Please fill out this form completely and send it to: Arctic Cat GmbH, Industriestrasse 43, 5600 St. Johann/Pg., Austria.
Fold Back - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - CHANGE OF ADDRESS/OWNERSHIP Place Stamp Here Arctic Cat GmbH Industriestrasse 43 5600 St. Johann/Pg.
Identification Numbers Record ! WARNING Indicates a potential hazard that could result in severe injury or death. 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key. 2. VEHICLE IDENTIFICATION NUMBER: 3.
©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 Printed in the U.S.A. (218) 681-9851 - U.S.
