Definition of Safety Signal Words per ANSI Z 535.4 WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. C AUT ION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Do not use this product until you have read and understood this instruction manual which is an essential part of the CLEAN AIR FLOWTM System.
Table Of Contents 1.0 General Information 1.1 1.2 1.3 1.4 Introduction Operating Principles Respirator Approvals & Limitations Helmet & Welding Filter Approvals & Limitations 2.0 System Use 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Battery Filters Blower Headtop Waist belt Pre-Operational Inspection Donning Troubleshooting 3.0 Maintenance and Storage 3.1 3.2 3.3 3.4 Record Keeping Cleaning Inspection Storage 4.0 Replacement 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.
TM by AIR FLOW DIAGRAM A complete Clean Air FlowTM System Includes: • A Choice of Lightweight and Durable Nylon Vision or Viper Welding Helmet or a Hard Hat Visor combination. • • • • • • • • • A Choice of Auto-Darkening Welding Lens (welding helmets only) Air-O Dynamic Airduct Headgear with Sweatband ComfaSealTM Face Seal (Vision helmet only) One HE Particulate Filter Blower Unit 8.
1.0 General Information 1.1 Introduction Congratulations! You have purchased the ultimate in comfortable welding powered respiratory protection equipment manufactured in the world today. The complete CLEAN AIR FLOWTM Powered Air Purifying Respirator System is offered in four distinct lightweight headtops: Straight Bill and Reverse Bill Hard Hat Visor Combo, Vision and Viper welding helmets. The welding helmets include ArcOne’s family of electronic auto-darkening filters.
1.2 Operating Principals This Clean Air Flow TM system is used in a welding environment where protection is required against harmful particles and mist. The Clean Air Flow TM , in conjunction with ArcOne’s Auto Darkening Lens and Viper and Vision welding helmets eliminate much of the wasted motion and discomfort associated with welding.
1.3 Respirator Approvals & Limitations The Clean Air FlowTM System as described in this instruction manual has been approved by the following agencies • NIOSH 42 CFR Part 84 (USA) (See enclosed Appendices) 1. Improper respirator use may cause injury or death. Improper use may also cause certain life-threatening delayed lung diseases. Regulations require that the employer provide training to the user on proper use, maintenance and limitations of the Clean Air FlowTM PAPR system. 2.
Cautions and Limitations (refer to the enclosed Approval Labels) • Not for use in atmospheres containing less that 19.5 percent oxygen. • Not for use in atmospheres immediately dangerous to life or health. • Do not exceed maximum use concentrations established by regulatory standards. • Do not use powered air-purifying respirators if airflow is less than six cfm (170 lpm).
1.4 Helmet and Auto-Darkening Lens Approvals The ArcOne helmet, consisting of the Vision and Viper series and the full family of ArcOne’s Auto-Darkening Lenses have been tested and approved under one or more of the following Standards Agencies (see specific models for standards that apply): • • • ANSI Z87.1 (USA) CSA Z94.3-02 (Canada) CE - EN 374/EN 175 (Europe) Limitations (refer to the Auto-Darkening Welding filter manual enclosed) 2.0 System Use and Maintenance 2.
Installation: 1. Line up the edges as shown (fig. 2). 2. Slide the battery into the Blower. 3. Make sure there is an audible click as the battery is secured to the Blower. 4. Turn on the blower to check battery status (see section 2.3) Figure 2 #2 2.2 Filters Read the NIOSH approval labels found enclosed with the filter before installing the filter into your Clean Air FlowTM PAPR System. THIS FILTER IS NOT MEANT TO BE REUSED. DO NOT CLEAN AND REUSE.
Filter Installation: 1. Remove any Filter packaging from the Filter. 2. Remove the Filter Cap from the Blower (fig. 3). Pull tab away (left & right) Figure #1 3 3. Remove the old filter (if installed). 4. Install the Filter onto the Blower (fig. 4). #2 Figure 4 5. Install the Filter Cap onto the Blower, making sure the left and right tabs snap onto the Blower. 6. Check the Filter Cap is secured (fig. 5). 7. Repeat step 5 and 6 if Filter Cap detaches from the Blower.
2.3 Blower 1. Install the Breathing Tube into the Blower as shown (fig. 6). 2. Operate the Blower (fig. 7). Figure 6 #1 Figure 7 7).
2.4 Headtop 1. Install and Lock the Breathing Tube into the Airduct on the Headtop (fig. 8) Figure #1 8 2. (Welding Helmet headtops only) Adjust the headgear front to back and top to bottom. NOTE: These adjust ments can be performed after donning. (fig. 9) Adjustment Holes Front To Rear Adjustment Knob Pivot Stop Figure 9#2 * Headgear Shown Without Airduct 3. Install the Auto-Darkening Filter, if not already installed (see Auto-Darkening Welding filter manual) 4.
Hard Hat headtops only: 1. Install accessory slot plug (straight bill hard hat only), if not already installed or optional accessory. (fig. 9) 2. Remove faceshield visor protective film (fig. 10): Figure 10 #4 #3 Figure 9 3. Don the hard hat with visor placed over your face and adjust the headgear to fit. 4. Adjust the faceseal fit with the pull cord by pressing on the lock and adjusting the cord length till a tight fit is achieved between your face and the faceseal. 2.5 Waist Belt 1.
2.6 Pre-Operational Inspection Check the following before donning your Clean Air FlowTM PAPR system. If any of the following are not in compliance refer to the section for use and/or maintenance. 1. The space in which the Clean Air FlowTM System is to be used contains at least 19.5% oxygen 2. The space DOES NOT contain explosive gases or vapors. 3. The space is not enclosed in a way that would cause the oxygen level to drop below 19.5%. 4.
3. Secure the blower unit with waist belt to your body (fig. 13) Figure 13 4. Ensure airflow into the headtop 5. Don the headtop 6. Adjust the headgear using the front to back adjustment knob (fig. 14) Front To Rear Adjustment Knob #2 Figure 14 7. Check the height of the headtop and if necessary remove the headtop and adjust crown height. (see section 2.4) 8. Fit check the faceseal and adjust tightness (if applicable). The faceseal can be worn in front of or behind the ears.
If, at any time during operation, you detect an odor or taste of gas or vapor, or if you feel eye or throat irritation, you must leave the contaminated environment immediately, and refer to the Trouble Shooting Guide. If necessary, replace filter as instructed in Section 4.2. Failure to refer to the Troubleshooting Guide if the user detects an odor or taste of gas, vapor, feels eye or throat irritation could lead to contaminant exposure resulting in serious bodily injury or loss of life. 2.
3.0 Maintenance and Storage 3.1 Record Keeping All components should be checked daily when used regularly. Regardless of usage, each unit requires a documented monthly inspection of all aspects relating to safety. A trained and competent person with full knowledge of respiratory equipment should carry this out. Records should be maintained throughout the life of the equipment.
Cleaning Continued... 2. Detach the breathing tube from the blower unit and the helmet assembly (see section 4.3 & 4.4), and wipe the connection sites. 3. Detach the face seal from the helmet assembly before cleaning (see section 4.5). Hand wash in a mild solution of clean water and mild detergent. Allow the face seal to air dry before attaching it back into the helmet assembly. 4. For helmet maintenance refer to the Auto-Darkening Welding Helmets“User Instruction Manual” that is enclosed. 5.
3.3 Inspection 1. After cleaning (section 3.2), inspect the individual parts and ensure that all components and connection sites are clean and in good condition. 2. Inspect for damages; such as, holes, cracks, and scratches on all parts. If in doubt of effective respiratory performance replace the parts with only ArcOne approved parts for this system. 3. Additionally, inspect the following: a. Blower unit: Button function. Replace if damaged. b. Breathing Tube: o O-ring state.
4.2 Filter Removal & Installation: See section 2.2 4.3 Blower Unit Replacement Note: The blower unit, battery, and battery charger are not user serviceable. Maintenance or replacement of parts should only be performed by ArcOne, who has the necessary test equipment to ensure that all repairs are completed safely and recertified. The Blower and Battery Units are supplied as seal-tested units.
Faceseal Replacement: Viper continued... Installation: 1. Line up the bottom seam of the Faceseal to the centerline of the Helmet (fig. 16) 2. Attach the Velcro together along the Faceseal Edge securing the Faceseal to the Helmet (fig. 16). Helmet Adjustment Cord Centerline Faceseal Figure 16 3. Attach the headgear to the helmet: Refer1-3 to refer Figure Step to17 Figure 9 insets 1.
5. Thread the Airduct over the Headgear and attach to the front and top of the Headgear with the Velcro strips as shown (fig. 19). Figure 19 Velcro Visor Replacement: Hard Hat Removal: 1. Remove the accessory or Accessory Plugs from the slots on the Hard Hat (fig. 20) Accessory Plug Hard Hat Figure 20 Hard Hat #1 2. Pull the Faceseal from the Airduct and Headgear Ratchet. 3. Detach the Tabs from the Headgear inside the Hard Hat (fig. 21).
4. Pull the Faceseal off the Hard Hat. Installation: (Procedure is same for reverse bill hard hat assembly with exception of faceseal visor orienated on the opposite side of the bill on the hard hat (fig. 25). 1. Pull the Visor Faceseal over the Hard Hat with the Visor pulled over the Brim (fig. 22). 2. Pull the Faceseal over the Airduct and headgear Ratchet (fig. 23) 3. Attach the Tabs to the Headgear (fig.
Faceseal Replacement: Vision p 1. Remove the Face Seal by unscrewing the knob on both sides of the helmet. Be sure to retain all hardware. 2. Remove Face Seal from shell. . 268 insets Step 3-5 refer to Figure 3. Install new Face Seal by push pins that are on helmet through holes on Face Seal. Place the Pivot Stop inside the Face Seal on the right side by pushing the pin of the Pivot Stop into one of the holes on the helmet. 4.
4.6 Waist Belt Removal: 1. Remove the Waist Belt from the clip. 2. Unthread the Waist Belt Strap from the Blower. Installation: 1. Thread the Waist Belt Strap through the side slots on the Blower. (fig. 27) Waste Belt Strap Blower #1 Waist Belt Strap Waste Belt Waist Belt Blower Figure 27 2. Thread the Waist Belt Strap through the second Hoop (fig. 28) Hoop #2 Figure 28 Hoop 3. Thread the Waist Belt Strap through the Clip and pull tight to secure the Blower to the Waist Belt. (fig.
4.7 Airduct Headgear Assembly Replacement Step 1-3 refer to Figure 30 9 insets 1. Place the Pivot Stop inside the Face Seal on the right side by pushing the pin of the Pivot Stop into one of the holes on the helmet. 2. Place the Airduct Headgear Assembly inside the Face Seal and over the Pivot Stop boss. 3. Insert the Airduct Headgear Assembly Bolt through the Airduct Headgear Assembly lining up all three rectangles (Bolt, Face Seal, and Welding Helmet Shell). 4. Screw the Knob onto the Bolt. 5.
4.8 Auto-Darkening Lens Replacement Refer to ArcOne’s Auto-Darkening Welding Helmets- “User Instruction Manual” which is enclosed for information on the following: • Lens mounting • Protection plate replacement 5.0 Customer Information 5.1 Replacement Parts and Accessories When ordering replacement parts or accessories, use the part numbers and descriptions listed below.
5.1.1 Replacement Filter Cartridges: Part No. CF01-P3 Description HE HEPA Filter Cartridge 5.1.2 Blower Unit System Replacement Parts: Part No. CF01-BLU-01 CF01-BAT-01 CF-WBT-01 CF-WBT-02 CF-BTC-01 CF-BCH-01 Description Basic Blower Unit Lithium Battery Narrow Waistbelt Wide Waistbelt Breathing Tube Smart Battery Charger 5.1.3 Helmet Assembly: Part No.
5.2 Technical Specifications Compact Air PAPR System Blower Unit Type: Rotor Speed: Rotor: Air Supply (min.) Case: Belt Plate: Filter Cartridge: Hose Length: Hose Diameter (int): Hose Connection: Weight: Dimensions: Color: Flow Control 6,000-10,000 rpm Brushless 6 cubic feet (170 liters) per /min Impact-proof ABS Fiber Glass reinforced polyamide Single plug in type 29.5 in/750mm .87 in/22mm Bayonet Connection 1.0 lbs. (.48 kg.) L- 6.9” x W-4.2” x H-7.
5.2 Technical Specifications Cont. Welding Helmet Vision & Viper Material: Weight: Style: Colors: Nylon Heat Resistant, Abrasion & Chemical Resistant Less than 1lb. Vision (5x4, 2x4 & 2x4 lift visual opening) vertical mount Viper (5x4) vertical mount Black, Red, Cool Reflective Silver, Decaled Hard Hat with Visor Material (Hard Hat): Weight: Colors: Nylon (glass filled) 1.14 lb.
5.3 Warranty ArcOne warrants the complete Clean Air FlowTM PAPR Systems for one (1) year from the date of purchase against all manufacturing defects resulting from materials or workmanship. Proof of purchase establishing the sale date of the respiratory system must be provided, should a warranty claim be submitted. The purchaser’s only remedy under this limited warranty shall be limited to ArcOne’s sole option to repair, replace or refund (not to exceed the purchase price).
5.5 Customer Service Should you have any questions concerning the use or performance of the Clean Air FlowTM PAPR System; please contact our Customer Service Department during normal business hours (8:00 A.M. to 5:00 P.M. EST) at 1-800-223-4685. Our Customer Service representatives are always available to assist you. 4.6 Servicing Your Clean Air FlowTM PAPR System Please contact ArcOne directly for any questions regarding the function of your Clean Air FlowTM PAPR System.
NOTES: Please Contact: ARCONE Service Center, Telephone: 800-223-4685, Fax: 508-884-9666 Or Visit Our Website www.arc1weldsafe.com A Division of A. C. E.
NOTES: Please Contact: ARCONE Service Center, Telephone: 800-223-4685, Fax: 508-884-9666 Or Visit Our Website www.arc1weldsafe.com A Division of A. C. E.
Please Contact: ARCONE Service Center, Telephone: 800-223-4685, Fax: 508-884-9666 Or Visit Our Website www.arc1weldsafe.com A Division of A. C. E.
