OPTIMA 22 22-DVI24N-2 Serial Numbers 43195 and higher Gas Fired Vented Room Heater (Direct Vent) For use with natural gas or propane* USERS’ INSTALLATION OPERATION AND MAINTENANCE MANUAL WARNING: If the information in this manual is not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
STATE OF MASSACHUSETTS REQUIREMENTS 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.
INTRODUCTION Congratulations on choosing an Archgard Gas Fireplace! The Optima 22 Direct Vent Insert is one of the most advanced Direct Vent Insert heaters available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance for many trouble-free years of reliable service. Some of the many features of your Optima 22 Direct Vent Insert are: Heater Classification. The Optima 22 is classified as a heating appliance.
TABLE OF CONTENTS Caution and Safety Instructions 5 Appliance Certification, Installation Codes and Specifications 6 Appliance Dimensions and Minimum Requirements for Fireplace Dimensions 7 Clearance to Combustibles 8 Gas Connections 9 Appliance Description, Leveling the Appliance and Electrical Requirements 10 Venting Instructions 11 - 12 Surround Installation and Rocker Switch Wiring 13 Optional Wall Switch, Thermostat or Remote Control. Suggested wiring.
OPTIMA 22 5 CAUTION FOR YOUR SAFETY - Do not install or operate your Archgard Optima 22 Direct Vent Gas Insert without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous. This appliance must be installed by a qualified gas installer and the installation must conform to the installation codes. Provide adequate clearance around air openings of the appliance.
OPTIMA 22 6 APPLIANCE CERTIFICATION This appliance is tested and certified to the following USA and Canadian gas appliance standards. - ANSI Z21.88b-2003/CSA 2.33b-2003 Vented Gas Fireplace Heaters - CAN/CGA-2.17-M91, Gas-Fired Appliances for Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer.
OPTIMA 22 7 APPLIANCE DIMENSIONS DIMENSIONS A 22⅝” (575 mm) B 13” (330 mm) C 14” (356 mm) D 14⅛” (359 mm) 22-SKBAB or 22-SKCAB (STANDARD SURROUND) E 38⅝” (981 mm) F 25⅝” (648 mm) 22-SKLB (LARGE FLAT SURROUND) E 41⅜” (1050 mm) F 28¾” (728 mm) G 17⅞” (454 mm) H 3¾” (93 mm) I 1¼” (32 mm) WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
OPTIMA 22 8 CLEARANCES TO COMBUSTIBLES WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. CAUTION: This appliance is designed for use in any masonry or factory-built, wood-burning fireplace. It cannot be enclosed by combustible material and used as a built-in gas fireplace. SIDE VIEW Combustible mantle allowed in shaded area.
OPTIMA 22 9 GAS CONNECTIONS Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve. Adequate clearance for proper installation and checking of the gas connections must be provided. All gas connections must be checked for gas leaks.
OPTIMA 22 10 APPLIANCE DESCRIPTION TOP VIEW On/Off Rocker Switch Gas Inlet side and power cord outlet Exhaust Fresh Air Intake FRONT VIEW Surround “Faceplate” Ceramic Brick “panel” liner Top “grill” louver Ceramic Glass with standard black arch door frame Bottom “grill” louver LEVELING THE OPTIMA 22 DIRECT VENT INSERT Before placing the appliance into the fireplace, check the hearth of the fireplace to see if it is level with the front of the fireplace.
OPTIMA 22 11 VENTING INSTRUCTIONS WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. The appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. Caution: Only two 3” (76 mm) “FLEX-MASTER” Model GA Gas Flex Vent Liners, optional Liner Kit 22-LKF2 (or approved equivalent) and *Archgard-approved vent terminals may be used.
OPTIMA 22 12 VENTING INSTRUCTIONS 999-INS-TK Instructions for use with Archgard vertical termination cap - Part # 999-INS-TK. Install the termination cap making sure to provide sufficient space (around and on top) so as not to impede the flow of air, both into and out of the cap. This cap is only to be used for non combustible installations. Do not recess into the top of the chimney. 1. 2. 3. 4. 5. Mark each end of one liner with “Air Intake”. Mark each end of the second liner with “Exhaust”.
OPTIMA 22 13 SURROUND INSTALLATION Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney. Before the appliance is fully recessed into the fireplace, attach the surround onto the appliance. The return flange on the side of the surround fits on the inside of the mounting rails on the appliance.
OPTIMA 22 14 OPTIONAL WALL SWITCH OR THERMOSTAT If a wall-mounted switch or a wall-mounted thermostat is desired, Archgard recommends that the device be wired as shown in Fig 1. This will allow the original on/off rocker switch to be used in case the device that is mounted to the wall becomes inoperable. Note: Archgard Industries Ltd. does not manufacture or sell any wall switch or wall thermostat, and will not extend warranty to them.
OPTIMA 22 15 LOG PLACEMENT The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when first installing the logs, and if removed for servicing, as they can be damaged or broken if not handled properly. After opening the log set package, inspect the logs to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer.
OPTIMA 22 16 LOG PLACEMENT... Continued Step 1. Locate right log and place it on the locater pins as shown. The back of the log should rest on the log rest to allow secondary air to flow under the log. Step 2.
OPTIMA 22 17 LOG PLACEMENT... Continued Step 3. Locate the left log and place it on the two left locater pins so the detail is facing foward Step 4.
OPTIMA 22 18 LOG PLACEMENT... Continued Step 5. Locate the top right log so the top bottom burnt part of the log rests on the burner pan making sure it is not blocking any ports. The top of the log should rest on the rear log and the branch should rest on the center log. Step 6. Locate the top left log and place it so the burnt portion faces to the right.
OPTIMA 22 19 LOG PLACEMENT... Continued Step 7. Locate the grate and place it as shown. GRATE Legs sit on ledge as shown Legs sit on ledge as shown Step 8. Ember Placement - see page 15 for details. CERAMIC BRICK PANELS The Archgard brick and reflective glass panels offer a variety of looks to customize your fireplace and are purchased separately. Care must be given when first installing the bricks, and if removed for servicing, as they can be damaged or broken if not handled properly.
OPTIMA 22 20 FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order. This will include: 1. Perform leak tests of supply line, gas control valve, supply line from gas control valve and pilot assembly. 2.
OPTIMA 22 21 FIRST FIRE When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated, as smoke alarm may sound.
OPTIMA 22 22 LIGHTING INSTRUCTIONS ON RATING PLATE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire of explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by a spark ignitor. When lighting the pilot follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas.
OPTIMA 22 23 GLASS DOOR REMOVAL WARNING: Do not operate appliance with the glass front cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. CAUTION: Do not attempt to remove the glass door when the appliance is hot. 1. Remove the TOP louver by pulling the entire louver assembly towards you. 2. Open up the BOTTOM louver assembly to expose the control valve. 3. Locate the 2 buckle latches under the glass door frame (Fig.
OPTIMA 22 24 OPTIONAL BAY DOOR INSTALLATION WARNING: THE OPTIONAL BAY DOOR (22-DBAY) IS A DECORATIVE OPTION ONLY AND IS MANUFACTURED WITH TEMPERED GLASS. THIS UNIT MUST NOT BE OPERATED WITHOUT THE FLAT CERAMIC GLASS DOOR SECURED IN PLACE, BEHIND IT. After opening the bay door package, inspect the door to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer.
OPTIMA 22 25 TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM ACTION Pilot will not light after pressing the sparker many times. 1. When lighting the appliance for the first time after installation or after servicing, there is air in the gas line.
OPTIMA 22 26 TROUBLESHOOTING Cont... SYMPTOM ACTION The main burner does not turn on with the pilot lit. Cont... 3. Check to make sure the thermostat is set high enough to turn on the appliance. 4. Check that the remote switch or the thermostat is turned on. 5. Check for weak pilot flame. If the flame is weak, check gas supply, check pilot flame adjustment and check for blockage of pilot orifice. 6. Check all connections to the valve for tight electrical contact. 7.
OPTIMA 22 27 MAINTENANCE CAUTION: Do not conduct maintenance on the appliance while it is operating or while it is still hot. CLEANING THE APPLIANCE The exterior painted surfaces, glass and gold trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner. Regularly: Frequent cleaning of the ceramic glass is required. Archgard recommends using a good quality “gas fireplace” glass cleaner that is available at any hearth retail location.
OPTIMA 22 28 SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, together with the initial installation information (from the back of this manual). WARNING: Servicing of this appliance must be conducted by a qualified service technician.
OPTIMA 22 29 ADJUSTING PRIMARY AIR NOTE: Fig. 1 Is to give an example of what a correct or incorrect flame pattern looks like. It is not a true representation of what the Optima 22 will look like in your home environment. Fig.1 FLAMES The left side shows correct adjustment. The right side shows yellow sooty flames requiring increase in shutter opening or cleaning of shutter area, due to lint buildup. CHANGING MAIN BURNER ORIFICE 1. Remove the glass door.
OPTIMA 22 30 CHECKING INLET AND OUTLET GAS PRESSURE 1. Open the lower grills. 2. The pressure test taps are located on the valve. The taps are located in the gas valve front face. The inlet is marked ‘IN’ and the outlet is marked ‘OUT’. See Fig.1. 3. Loosen the set screw inside the tap with a Philips (+) screwdriver. 4. Connect a 1/4” (6 mm) rubber tube to the tap post and a manometer. 5. Verify that the readings obtained are within specs (as shown on the appliance rating plate) 6.
OPTIMA 22 31 REPLACING CONVECTION BLOWER CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1. NOTES: Make sure the gas to the appliance has been shut off.
OPTIMA 22 32 VALVE TRAY ASSEMBLY M L J K G H I F O A Item # Item Description Qty Unit A 308-0043 Valve, ROBERTSHAW, Hi/Low Natural Gas 1 EA B 308-0008 Replacement Piezo Igniter, SIT controls (see page 28) 1 EA F 301-0068 Orifice (Main Burner Orifice) Drill to # 42 DMS (2.36 mm) for Natural Gas / Drill to #54 (1.
OPTIMA 22 33 PARTS LIST - Logs and Pan Burner Pan Burner Item # Item Description Qty Unit 310-6222-1 Log - Right 1 EA 310-6222-2 Log - Rear 1 EA 310-6222-3 Log-Left 1 EA 310-6222-4 Log - Center 1 EA 310-6222-5 Log-Top Right 1 EA 310-6222-6 Log-Top Left 1 EA 310-6222 Logset, 6pc, pinned 1 EA 841-0051 Pan Burner 1 EA 317-2022 Grate 1 EA 310-0020 Black Embers 1 EA
OPTIMA 22 34 REPLACEMENT PARTS LIST - ARCHGARD OPTIMA 22 Item # Item Description Qty Unit 200-1914 Owner’s Manual 1 EA 841-0005 Top Louver (grill) assembly (Metallic Black) 1 EA 841-0004 Bottom Louver (grill) assembly (Metallic Black) 1 EA 300-0030 Hinge Self-Closing Brass 2 EA 800-0072 Air Shutter Assembly 1 EA 314-0131 Air Shutter Gasket 2 IN 800-0031 Wiring Harness assembly for On/Off Rocker Switch 1 EA 305-0019 On/Off Rocker Switch 1 EA Fan Components 305-0012 Powe
OPTIMA 22 35 REPLACEMENT PARTS LIST FOR THE ARCHGARD OPTIMA 22 Item # Item Description Qty Unit Replacement parts for 22-DBAYG Bay Door 300-0031 Magnet Pull 2 EA 307-0053 Glass, 6mm Tempered (Middle Piece) 1 EA 307-0052 Glass, 6mm Temp (Side Piece) 2 EA 314-0006 Flat Gasket 65 IN 308-0111 Robertshaw Hi-Lo Extension 3” Knob 1 EA 308-0112 Robertshaw On/Off Extension 3” Knob 1 EA Optional Gold Bay Window Strips (Full Set) Includes top & bottom trim pieces 1 EA 22-MDSBAYG Opti
ARCHGARD LIMITED WARRANTY This Limited Warranty is made by ARCHGARD INDUSTRIES LTD., hereinafter referred to as “Archgard”. Archgard warrants to the original purchaser of an Archgard gas burning fireplace (s) that the product will be free of defects in materials and workmanship under normal use and service, for a “lifetime”. INCLUSIONS: “LIFETIME LIMITED WARRANTY“ ❖ All heat exchangers, combustion chamber, burner tubes and pans. ❖ Ceramic Fiber Logs and Ceramic Brick Panels against splitting or cracking.
OPTIMA 22 37 FREQUENTLY ASKED QUESTIONS Listed below are some frequently asked questions regarding Archgard Gas Fireplaces. If you have questions that are not listed below, or are not answered in this manual, please contact your Authorized Archgard Dealer. Q. My glass has a condensation “fog” when the appliance is first lit. A. Condensation is normal and will disappear in a few minutes after the glass is heated. Q. I have a white “film” on my glass. What is the best way to clean the inside of the glass.
OPTIMA 22 NOTES 38
Postage CUT ALONG LINE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C.
Archgard Industries Ltd. 7116 Beatty Drive Mission, B.C. V2V 6B4 Canada Website: www.archgard.
