45-DVFS28N-2 Optima 45 SN 5170 AND UP For use with Natural Gas or Propane* USERS’ INSTALLATION OPERATION and MAINTENANCE MANUAL WARNING: If the information in this manual is not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: * Do not try to light any appliance.
STATE OF MASSACHUSETTS REQUIREMENTS 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.
INTRODUCTION Congratulations on choosing an Archgard fireplace! The Optima 45 is one of the most advanced direct vent fireplace heaters available. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance for many trouble-free years of reliable service. The following are just some of the many features within your new gas fireplace: Heater Classification The Optima 45 is classified as a heating appliance.
TABLE OF CONTENTS Caution and Safety Instructions 5 Appliance Certification / Installation Codes / Specifications / High Altitude Installation 6 Gas Connections 7 Appliance Dimensions / Description 8 Dimensions / Clearances / Alcove Installation 9 Locating Gas Heater / Vent Termination Locations 10 Allowable Termination Locations 11 Approved Vent Components / Venting Connection 12 Venting Chart 14 Venting - Vertical Termination using Simpson DuraVent Pipe 15 Venting - Horizontally using
45-DVFS28N-2 5 CAUTION FOR YOUR SAFETY - Do not install or operate your Archgard Optima 45 Direct Vent Gas Fireplace without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous. This appliance must be installed by a qualified gas installer and the installation must conform to the installation codes. Provide adequate clearance around air openings of the appliance.
45-DVFS28N-2 6 APPLIANCE CERTIFICATION This appliance is tested and safety approved under the following US and Canadian gas appliance standards: - ANSI Z21.88b-2003 / CSA 2.33b-2003, Vented Gas Fireplace Heaters - CAN/CGA-2.17-M91, Gas-Fired Appliances for Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer.
45-DVFS28N-2 7 GAS CONNECTIONS Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve. Adequate clearance for proper installation and checking of the gas connections must be provided. All gas connections must be checked for gas leaks.
45-DVFS28N-2 8 APPLIANCE DIMENSIONS B C A DIMENSIONS A HEIGHT 30” (762 mm) B WIDTH 27” (685 mm) C DEPTH 17 ½” (444 mm) APPLIANCE DESCRIPTION UPPER LOUVERS GLASS DOOR LOWER LOUVERS MAIN CONTROL PANEL
45-DVFS28N-2 9 DIMENSIONS AND CLEARANCES TOP VIEW 4” (101 mm) BACKWALL 4” (101 mm) 11” (280 mm) 11” (280 mm) 4” (101 mm) SIDEWALL STRAIGHT INSTALLATION CORNER INSTALLATION ALCOVE INSTALLATION SIDE VIEW 2” (50 mm) to top, 1” (25 mm) to bottom and side surfaces of the vent 1” (25 mm) to the surface of the vent 24” (610 mm) minimum clearance required from top of the appliance to a combustible material NOTE: The Optima 45 does not require a non-combustible hearth pad and can be installed directly o
45-DVFS28N-2 10 LOCATING GAS HEATER This appliance must be installed in a location that is free of plumbing, electrical wiring and heating or air conditioning ducts. Select a location that is accessible for venting. See ALLOWABLE TERMINATION LOCATIONS listed in this manual. NOTE: See venting chart for maximum and minimum vertical/horizontal venting configurations. VENT TERMINATION LOCATIONS 1. See ALLOWABLE TERMINATION LOCATIONS and establish a suitable vent termination location. 2.
* * * * 9” (22.5cm) 3 feet (91 cm) within a height 15 feet (4.
45-DVFS28N-2 12 APPROVED VENT COMPONENTS The appliance will not function without being connected to a proper venting system. This appliance may only use direct vent system supplied by Archgard, or Simpson Dura-Vent direct vent systems with the appropriate Adaptor dependent upon the venting guidelines within this manual. NOTE: Only venting components listed below are approved for the Optima 45-3 PART # DESCRIPTION 45-TVKFS Archgard Top Vent Kit. Kit includes 9 ft (2.
45-DVFS28N-2 13 VENTING CHART The appliance will not function without being connected to a proper venting system. This appliance may only use direct vent system supplied by Archgard, or Simpson Dura-Vent direct vent systems with Archgard SDA-U adapter. 7.93 M 7.32 M V E R T I C A L H E I G H T 6.71 M 6.10 M No restrictors are to be used in vertical or sidewall vent installations. 5.49 M 4.88 M Note: No Installations are permitted outside of this range. 4.27 M 3.66 M 3.05 M 2.44 M 1.83 M 1.
45-DVFS28N-2 14 VENTING - VERTICAL TERMINATION USING SIMPSON DURA-VENT PIPE The Optima 45 can be vented vertically using Simpson Dura-Vent Direct Vent System. To vent using Simpson Dura-Vent exclusively, you must use the Archgard 999-DV-SDA Adaptor and connect the adaptor to the top of flue outlet on the Optima 45 gas fireplace. 1. Maintain 1” (25 mm) clearance (air space) to combustibles when passing through ceilings walls, roof, enclosures, attic rafter, or other nearby combustible surfaces.
45-DVFS28N-2 15 VENTING - VERTICAL TERMINATION USING SIMPSON DURA-VENT PIPE NOTE: Galvanized pipe is desirable above the roofline due to its higher corrosion resistance. Continue to add pipe sections throughout the flashing until the height of the vent cap meets the minimum height requirements specified in Fig. 5 or local codes. For steep roof pitches, the vertical height must be increased. A poor draft, or down drafting can result in high wind conditions, trees or neighbor's roof lines.
45-DVFS28N-2 16 VENTING - HORIZONTALLY USING ARCHGARD TVK-FSU VENT KIT NOTES: This Vent Kit must be installed directly onto the flue outlet of the heater. Maintain a minimum of 1” (25mm) sides and bottom, and 2” (50 mm) from the top surfaces of the horizontal vent. Use the vent spring spacers (Fig. 1) between the inner and outer vents at 3 ft (900 mm) intervals. Maintain at least a ¼ “ (6 mm) rise for every 12” (305 mm) horizontal vent.
45-DVFS28N-2 17 VENTING - BELOW GRADE USING FLEXIBLE DIRECT VENT SYSTEMS INSTALLATION PROCEDURES FOR ARCHGARD SNORKEL KIT (999-DV-STC) NOTE: The Archgard Snorkel kit is designed for 4” x 7” (101 mm x 178 mm) flexible gas liners that are NOT supplied with the Snorkel Termination Head and MUST be ordered separately. If the Snorkel Termination is installed BELOW GRADE, (I.E. basement application) proper drainage must be provided to prevent water from entering the Snorkel Termination.
45-DVFS28N-2 18 VENTING - HORIZONTALLY USING SIMPSON DURA-VENT DIRECT VENT SYSTEMS The Optima 45 can be vented horizontally using Simpson Dura-Vent Direct Vent System. To vent using Simpson Dura-Vent exclusively, you must use the Archgard 999-DV-SDA Adaptor and connect the adaptor to the top of the Optima 45 as shown in Fig. 1. NOTE: Apply high temperature sealant to the adaptor and the flue connection on the Optima 45. Seal all pipe joints and follow all venting instructions within this manual.
45-DVFS28N-2 19 VENTING - HORIZONTALLY USING SIMPSON DURA-VENT DIRECT VENT SYSTEMS INSTALLATION PROCEDURES FOR SIMPSON DURA-VENT DIRECT VENT SYSTEM 1. Set the Optima 45 in its desired location. Determine if wall studs or roof rafters are in the way the when venting system is attached. You may want to adjust the location of the unit to compensate. 2. Simpson Dura-Vent Venting System is designed with special twist-lock connections to connect to the appliance. An Archgard adaptor (999-DV-SDA) is required.
45-DVFS28N-2 20 VENTING - HORIZONTALLY USING SIMPSON DURA-VENT DIRECT VENT SYSTEMS INSTALLATION PROCEDURES FOR SIMPSON DURA-VENT DIRECT VENT SYSTEM 5. Mark the wall with an 11” (279 mm) x 10” (254 mm) hole. See termination framing on page 22. The center of the hole should line up with the centerline of the horizontal pipe. Cut and frame the 11” (279 mm) x 10” (254 mm) hole in the exterior wall where the vent will be terminated. If the wall being penetrated is constructed of non-combustible material, (I.E.
45-DVFS28N-2 21 VENTING - BELOW GRADE USING SIMPSON DURA-VENT DIRECT VENT SYSTEMS INSTALLATION PROCEDURES FOR SIMPSON DURA-VENT DIRECT VENT SYSTEM SNORKEL TERMINATIONS: For installations requiring a vertical rise on the exterior of the building, 14” (355mm) and a 36” (914mm) tall Snorkel Termination Caps are available. Follow the same installation procedures as used for Horizontal Termination. NEVER install the snorkel upside down.
45-DVFS28N-2 22 LOG PLACEMENT Archgard chooses ceramic fiber logs for use in the Optima 45. The logs are designed to give a realistic fire package, and are created for long life, to give you the same beautiful look as the day they were originally installed. Care must be given when first installing the logs and if removed for servicing, as they can be damaged or broken if not handled properly. Please note that logs may vary slightly in size and shape but does not affect performance.
45-DVFS28N-2 23 LOG PLACEMENT - Continued REAR LOG RESTS The rear logs must be placed on top of the log rests shown above. Make sure they are placed on the back left and right behind the burner so the log pins come up through the notches as shown below. Be sure the rests are pushed all the way to the rear of the stove.
45-DVFS28N-2 LOG PLACEMENT - Continued LOG #1 Place log number 1 on top of the left rear log rest with the two pins aligned with the holes in the bottom of the log. LOG #2 Place log #3 on top of the right rear log rest with the two pins aligned with the holes in the bottom of the log.
45-DVFS28N-2 25 LOG PLACEMENT - Continued LOG #3 Place log number 3 on the two right pins so they align with the holes in the bottom of the log as shown. The top of the log should rest against log number 2. LOG #4 Place log number 4 on the two left pins so they align with the holes in the bottom of the log as shown.
45-DVFS28N-2 26 LOG PLACEMENT - Continued LOG #5 Place log number 5 so the bottom left of the log sits on the burner directly behind log number 4. Pull the log forward so it just touches log 4. Make sure the log is set far enough to the right so as not to block any of the burner ports. Set the top of the log so it rests against log number 3 as shown. EMBERS Place the embers on the burner and along the front edge of the burner surround.
45-DVFS28N-2 27 OPTIONAL CERAMIC BRICK PANELS The Optima 45 has optional Ceramic Brick Panels or Reflective Glass Panels available. They can be purchased through your local authorized Archgard Dealer.
45-DVFS28N-2 28 OPTIONAL WALL SWITCH OR THERMOSTAT If a wall-mounted switch or a wall-mounted thermostat is desired, Archgard recommends that the device be wired as shown in Fig 1. Note: Archgard Industries does not manufacture or sell any wall switch or wall thermostat and will not extend warranty to them. Thermostat / wall switch wire table Recommended Maximum Lead Length for two wires Wire Size Max. Length 14 GA. 50 Ft. (15.24 M) 16 GA. 32 Ft. (9.75 M) 18 GA. 20 Ft. (6.09 M) 20 GA. 12 Ft.
45-DVFS28N-2 29 FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly, and that the electrical system is in working order. This will include: 1. Perform Leak tests of supply line, gas control valve, supply line from gas control valve and pilot assembly.
45-DVFS28N-2 30 FIRST FIRE When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated as smoke alarm may sound.
45-DVFS28N-2 31 LIGHTING INSTRUCTIONS ON RATING PLATE FOR YOUR SAFETY READ BEFORE WARNING: If you do not follow these instructions exactly, a fire of explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by a spark ignitor. When lighting the pilot follow these instructions exactly. • If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools.
45-DVFS28N-2 32 GLASS DOOR REMOVAL WARNING: Do not attempt to remove the glass panel assemblies when the appliance is hot. Do not strike or abuse glass panel (s). Do not operate with glass panel (s) broken or cracked. Broken or cracked glass panel assemblies must be replaced only with those supplied by Archgard Industries. Do not use substitute materials or assemblies. Replacement of the glass should be carried out by a licensed or qualified service person.
45-DVFS28N-2 33 TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM ACTION Pilot will not light after 1. When lighting the appliance for the first time after installation or pressing the sparker many after servicing, there is air in the gas line.
45-DVFS28N-2 34 TROUBLESHOOTING Continued SYMPTOM ACTION The main burner does not turn on with the pilot lit. Cont... 3. Check to make sure the thermostat is set high enough to turn on the appliance. 4. Check that the remote switch or the thermostat is turned on. 5. Check for weak pilot flame. If the flame is weak, check gas supply, check pilot flame adjustment and check for blockage of pilot orifice. 6. Check all connections to the valve for tight electrical contact. 7.
45-DVFS28N-2 35 MAINTENANCE CAUTION: Do not conduct maintenance on the appliance while it is operating or while it is still hot. CLEANING THE APPLIANCE The exterior painted surfaces, glass and gold trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner. Regularly: Frequent cleaning of the ceramic glass is required. Archgard recommends using a good quality “gas fireplace” glass cleaner that is available at any hearth retail location.
45-DVFS28N-2 36 SERVICING UNDER WARRANTY Before servicing, read the Terms and Conditions of the Archgard Warranty at the back of the manual. Contact the Authorized Archgard dealer where you purchased the appliance and provide them with details of the problem together with the initial installation information (from the back of this manual). WARNING: Servicing of this appliance must be conducted by a qualified service technician.
45-DVFS28N-2 37 ADJUSTING PRIMARY AIR NOTE: (Fig. 1) is to give an example of a correct and incorrect flame pattern. It is not a true representation of what the Optima 45 will look like in the customer’s home environment. Fig.1 FLAMES The left side shows correct adjustment. The right side shows yellow sooty flames requiring increase in shutter opening or cleaning of shutter area due to lint buildup. CHANGING MAIN BURNER ORIFICE 1. Remove the glass door.
45-DVFS28N-2 38 CHECKING INLET AND OUTLET GAS PRESSURE 1. Remove the control panel. 2. The pressure test taps are located on the valve. The taps are located on the gas valve front face. The inlet is marked ‘IN’ and the outlet is marked ‘OUT’. (See Fig.1) 3. Loosen the set screw inside the tap with a ⅛” (3 mm) wide flat screwdriver. 4. Connect a ¼” (6 mm) rubber tube to the tap post and a manometer. 5. Verify the readings obtained are within specs (as shown on the appliance rating plate) 6.
45-DVFS28N-2 39 REPLACING CONVECTION BLOWER Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
45-DVFS28N-2 40 VALVE TRAY ASSEMBLY G E H I F D J K C A B Item # Item Description Qty Unit A 308-0013 Valve NOVA SIT 820 (0.820.652) Natural Gas 1 EA B 301-0000 Straight ⅜” (9.5 mm) compression ⅜” (9.5 mm) MNPT 1 EA C 301-0009 Tubing ⅜” (9.5 mm) Dia. Aluminum (Main Supply Tube) 14.5 IN D 301-0001 Elbow ⅜” (9.5 mm) compression 90 deg. ⅛” (3 mm) MNPT 1 EA E 300-0020 Washer Flat Zinc Plated 2 EA F 301-0068 Orifice (Main Burner Orifice) Drill to #38 DMS (2.
45-DVFS28N-2 41 PARTS LIST - Ceramic Logs and Burner Pan LOG #1 LOG #2 LOG #5 LOG #3 LOG #4 EMBERS Item # Item Description Qty Unit 310-6450-1 FiberFlame Log #1 1 EA 310-6450-2 FiberFlame Log #74 1 EA 310-6450-3 FiberFlame Log #13 1 EA 310-6450-4 FiberFlame Log #142 1 EA 310-6450-5 FiberFlame Log #83 1 EA 310-6450 5-Piece FiberFlame Log Set 1 EA 822-0051 Replacement Burner Pan Assembly 1 EA 310-0020 Black Embers 1 EA
45-DVFS28N-2 42 REPLACEMENT PARTS LIST ARCHGARD OPTIMA 45-3 Item # Item Description Qty Unit 200-0185 Owner’s Manual 1 EA 300-0055 Door Latch “J” Hook Threaded 2 EA 308-0005 Piezo Igniter Only 1 EA 722-0228 Upper Pilot Shield 1 EA 305-0019 ON / OFF Rocker Switch 1 EA 308-0046 Knob Extension - ON / OFF 1 ½” (62 mm) 1 EA 308-0047 Knob Extension - HI / LOW 1 ½” (62 mm) 1 EA Fan Components 305-0013 Fan - Speed Control (Rheostat) 1 EA 305-0021 Fan - Thermodisc (fan sensor)
ARCHGARD LIMITED WARRANTY This Limited Warranty is made by ARCHGARD INDUSTRIES LTD., hereinafter referred to as “Archgard”. Archgard warrants to the original purchaser of an Archgard gas burning fireplace (s) that the product will be free of defects in materials and workmanship under normal use and service, for a “lifetime”. INCLUSIONS: “LIFETIME LIMITED WARRANTY“ ❖ All heat exchangers, combustion chamber, burner tubes and pans.
45-DVFS28N-2 44 FREQUENTLY ASKED QUESTIONS Listed below are some frequently asked questions regarding your Archgard Gas Fireplace. If you have questions that are not listed below, or are not answered in this manual, please contact your Authorized Archgard Dealer. Q. My glass has a condensation “fog” when the appliance is first lit. A. Condensation is normal and will disappear in a few minutes after the glass is heated. Q. I have a white “film” on my glass.
-DVFS28N-2 NOTES 45
POSTAG CUT ALONG LINE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C.
Archgard Industries Ltd. 7116 Beatty Drive Mission, B.C. V2V 6B4 Canada Website: www.archgard.
