40-dvi40n Optima 40 - SB Gas Fired Vented Room Heater (Direct Vent) Serial # 1027 & up For use with Natural Gas or Propane* USERS’ INSTALLATION OPERATION and MAINTENANCE MANUAL WARNING: If the information in this manual is not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
STATE OF MASSACHUSETTS REQUIREMENTS 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.
INTRODUCTION Congratulations on choosing an Archgard Gas Fireplace! The 40-DVI40N Direct Vent Insert is one of the most advanced Direct Vent Insert heater available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance for many trouble-free years of reliable service. Some of the may features of your 40-DVI40N Direct Vent Insert are: Heater Classification.
TABLE OF CONTENTS PAGE Caution and Safety Instructions 5 Appliance Certification / Installation Codes / Specifications / High Altitude 6 Appliance Dimensions / Minimum Fireplace Dimensions 7 Clearance to Combustibles 8 Gas Connections 9 Appliance Description / Leveling the Appliance / Electrical Requirements 10 Venting Instructions 11 Surround Installation / Trim Instructions 13 Optional Wall Switch, Thermostat or Remote Control - Suggested wiring 14 Log Placement / Ceramic Brick Panels 1
Optima 40 - SB 5 CAUTION FOR YOUR SAFETY - Do not install or operate your Archgard Optima 40-SB Direct Vent Gas Insert without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous. This appliance must be installed by a qualified gas installer and the installation must conform to the installation codes. Provide adequate clearance around air openings of the appliance.
Optima 40 - SB 6 APPLIANCE CERTIFICATION This appliance is tested and certified to the following USA and Canadian gas appliance standards. - ANSI Z21.88b-2003 / CSA 2.33b-2003, Vented Gas Fireplace Heaters, - CAN / CGA-2.17-M91, Gas-Fired Appliances for Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer.
Optima 40 - SB 7 DIMENSIONS APPLIANCE DIMENSIONS A 28” (711 mm) B 18 ½” (470 mm) C 14” (356 mm) D 14 ⅛” (359 mm DSK-40 or ESK-40 (STANDARD SURROUND) H E 44” (1118 mm) F 29 ⅝” (752 mm) LSK-40 (LARGE FLAT SURROUND) E 47 ¼” (1200 mm) F 31 ⅜” (797 mm) G 22 ⅜” (568 mm) H 3 ¾” (93 mm) I 1 ¼” (32 mm) WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury
Optima 40 - SB 8 CLEARANCES TO COMBUSTIBLES WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. CAUTION: This appliance is designed for used in any masonry or factory built wood burning fireplace. It cannot be enclosed by combustible material and used as a built-in gas fireplace. SIDE VIEW Combustible mantle allowed in shaded area.
Optima 40 - SB 9 GAS CONNECTIONS Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve. Adequate clearance for proper installation and checking of the gas connections must be provided. All gas connections must be checked for gas leaks.
Optima 40 - SB 10 APPLIANCE DESCRIPTION TOP VIEW On/Off Rocker Switch Gas Inlet side and power cord outlet Exhaust Fresh Air Intake LEVELING THE OPTIMA 40-SB DIRECT VENT INSERT Before placing the appliance into the fireplace, check the hearth of the fireplace to see if it is level with the front of the fireplace. If it is not, measure the depth of the hearth. Loosen the three screws of the leveling “L” bracket at the back of the appliance.
Optima 40 - SB 11 VENTING INSTRUCTIONS WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. The appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. Caution: Only two 3” (76 mm) “FLEX-MASTER” Model GA gas flex vent liners (or approved equivalent) and a vent terminal is approved for use with this appliance.
Optima 40 - SB 12 VENTING INSTRUCTIONS 999-INS-TK Instructions for use with Archgard vertical termination cap. Part # 999-INS-TK. Install the termination cap being sure to provided sufficient space (around and on top) so as to not to impede the flow of air both into and out-of the cap. This cap is only to be used for non combustible installations. Do not recess into the top of the chimney. 1. 2. 3. 4. 5. 6. 7. 8. Mark each end of one liner with “Air Intake”.
Optima 40 - SB 13 SURROUND INSTALLATION Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney. Before the appliance is fully recessed into the fireplace attach the surround onto the appliance. The return flange on the side of the surround fits on the inside of the mounting rails on the appliance.
Optima 40 - SB 14 OPTIONAL WALL SWITCH OR THERMOSTAT If a wall-mounted switch or a wall-mounted thermostat is desired, Archgard recommends that the device be wired as shown in Fig.1. This will allow the original on/off rocker switch to be used in case the device that is mounted to the wall becomes inoperable. Note: Archgard Industries Ltd. does not manufacture or sell any wall switch or wall thermostat, and will not extend warranty to them.
Optima 40 - SB 15 LOG PLACEMENT The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when first installing the logs, and if removed for servicing, as they can be damaged or broken if not handled properly. After opening the log set package, inspect the logs to ensure that no damage has occurred inside the package.
Optima 40 - SB 16 LOG PLACEMENT - Continued Step 1. Locate log #1 and place it on the right side of burner, aligning the pins on the burner with holes in the log as shown. Step 2. Locate log #2 and place it on the left side of burner, aligning the pins on the burner with holes in the log as shown.
Optima 40 - SB 17 LOG PLACEMENT - Continued Step 3. Locate log #3 and place it on the left side of burner, aligning the pins on the burner with holes in the log as shown. Step 4. Locate log #4 and place it on the burner, aligning the pins on the burner with holes in the log as shown.
Optima 40 - SB LOG PLACEMENT - Continued Step 5. Locate log #5 and place it on the burner as shown. Step 6. Locate log #6 and place it as shown.
Optima 40 - SB 19 LOG PLACEMENT - Continued Step 7 Locate Embers (Part #310-0019) and place as shown. IMPORTANT: Embers should not be placed over the burner ports. Do not block off burner ports or air passages under the left and right logs or the three secondary air holes in the burner.
Optima 40 - SB 20 LOG PLACEMENT - Continued Step 9. Locate Grate and place it as shown. CERAMIC BRICK PANELS The Optima 40-SBN has optional brick and glass panels and must be installed as shown. If you find any damage to the Ceramic Brick Panels please contact the Authorized Archgard Dealer where you purchased your appliance to order replacements.
Optima 40 - SB BRICK PLACEMENT Continued Right Brick Panel Placement as Shown 21
Optima 40 - SB 22 Left Brick Panel Placement as Shown NOTE: Installing the panels in any other position other than shown will result in flame impingement causing sooting of the logs, brick liner and ceramic glass viewing area.
Optima 40 - SB 23 FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged, and shipped to our dealers, and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly, and that the electrical system is in working order. This will include: 1.
Optima 40 - SB 24 FIRST FIRE When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated as smoke alarm may sound.
Optima 40 - SB 25 LIGHTING INSTRUCTIONS ON RATING PLATE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire of explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by a spark ignitor. When lighting the pilot follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas.
Optima 40 - SB 26 GLASS DOOR REMOVAL WARNING: Do not substitute glass components with other material types. Do not abuse the glass doors such as striking or slamming shut. Do not use abrasive glass cleaners. Do not clean the glass when hot. Do not operate this appliance with broken glass. Do not attempt to remove the glass door when the appliance is hot. 1. Remove the TOP louver by pulling the entire louver assembly towards you. 2.
Optima 40 - SB 27 OPTIONAL BAY DOOR INSTALLATION WARNING: THE OPTIONAL BAY DOOR (40-DBAY) IS A DECORATIVE OPTION ONLY AND IS MANUFACTURED WITH TEMPERED GLASS. THIS UNIT MUST NOT BE OPERATED WITHOUT THE FLAT CERAMIC GLASS DOOR SECURED IN PLACE, BEHIND IT. After opening the bay door package, inspect the door to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer.
Optima 40 - SB 28 TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM ACTION Pilot will not light after pressing the sparker many times. 1. When lighting the appliance for the first time after installation or after servicing, there is air in the gas line.
Optima 40 - SB 29 TROUBLESHOOTING SYMPTOM ACTION The main burner does not turn 3. Check to make sure the thermostat is set high enough to turn on the on with the pilot lit. Cont... appliance. 4. Check that the remote switch or the thermostat is turned on. 5. Check for weak pilot flame. If the flame is weak, check gas supply, check pilot flame adjustment and check for blockage of pilot orifice. 6. Check all connections to the valve for tight electrical contact. 7.
Optima 40 - SB 30 MAINTENANCE CAUTION Do not conduct maintenance on the appliance while it is operating or while it is still hot. CLEANING THE APPLIANCE The exterior painted surfaces, glass and gold trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner. Regularly: Frequent cleaning of the ceramic glass is required. Archgard recommends using a good quality “gas fireplace” glass cleaner that is available at any hearth retail location.
Optima 40 - SB 31 SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the Authorized Archgard dealer were you purchased the appliance from and provide them with details of the problem together with the initial installation information (from the back of this manual). WARNING: Servicing of this appliance must be conducted by a qualified service technician.
Optima 40 - SB 32 ADJUSTING PRIMARY AIR NOTE: Fig. 1 Is to give an example of what a correct or incorrect flame pattern looks like. It is not a true representation of what the Optima 40-SB will look like in your home environment. Fig.1 FLAMES The left side shows correct adjustment. The right side shows yellow sooty flames requiring increase in shutter opening or cleaning of shutter area, due to lint buildup. CHANGING MAIN BURNER ORIFICE 1. Remove the glass door.
Optima 40 - SB 33 CHECKING INLET AND OUTLET GAS PRESSURE 1. Open the lower grills. 2. The pressure test taps are located on the valve. The taps are located in the gas valve front face. The inlet is marked ‘IN’ and the outlet is marked ‘OUT’. See Fig.1. 3. Loosen the set screw inside the tap with a Philips (+) screwdriver. 4. Connect a ¼” (6 mm) rubber tube to the tap post and a manometer. 5. Verify that the readings obtained are within specs (as shown on the appliance rating plate) 6.
Optima 40 - SB 34 REPLACING CONVECTION BLOWER CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing . This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1. NOTES: Make sure the gas to the appliance has been shut off.
Optima 40 - SB 35 VALVE TRAY ASSEMBLY J F I K E H G D C A Item # Item Description Qty Unit A 308-0043 Valve, ROBERTSHAW, Hi/Low Natural Gas 1 EA B 308-0005 Replacement Piezo Igniter, SIT controls (see page 28) 1 EA C 301-6007 7” Flex line assembly, flanged orifice 1 EA D 301-0068 Orifice (Main Burner Orifice) Drill to # 34 DMS (2.
Optima 40 - SB 36 PARTS LIST - LOGS AND BURNER 6 5 1 2 4 3 STEEL BURNER Item # Item Description Qty Unit 310-6400-1 Premium Log # 1 1 EA 310-6400-2 Premium Log # 2 1 EA 310-6400-3 Premium Log # 3 1 EA 310-6400-4 Premium Log # 4 1 EA 310-6400-5 Premium Log # 5 1 EA 310-6400-6 Premium Log # 6 1 EA 310-6400 Complete 6 piece Logset replacement 1 EA 840-0060 Grate Assembly 1 EA 840-0052 Steel Pan Burner Assembly 1 EA 310-0020 Coals 1 EA
Optima 40 - SB 37 REPLACEMENT PARTS LIST Item # Item Description Qty Unit 200-0219 Owner’s Manual 1 EA 840-0005 Top Louver (grill) assembly (Metallic Black) 1 EA 840-0004 Bottom Louver (grill) assembly (Metallic Black) 1 EA 300-0030 Hinge Self Closing Brass 2 EA 800-0070 Air Shutter Assembly 1 EA 314-0131 Air Shutter Gasket 1 EA 800-0031 Wiring Harness assembly for On/Off Rocker Switch 1 EA 305-0019 On/Off Rocker Switch 1 EA Fan Components 305-0012 Power Cord 8’ (2.
Optima 40 - SB 38 REPLACEMENT PARTS LIST Item # Item Description Qty Unit Replacement parts for 40-DBAY Bay Door (Option) 300-0031 Magnet, #7 Pull 2 EA 307-0050 Glass, 6mm Tempered (Middle Piece) 1 EA 307-0051 Glass, 6mm Tempered (Side Piece) 2 EA 308-0112 Knob Ext. ON/OFF 1 EA 308-0111 Knob Ext.
ARCHGARD LIMITED WARRANTY This Limited Warranty is made by ARCHGARD INDUSTRIES LTD., hereinafter referred to as “Archgard”. Archgard warrants to the original purchaser of an Archgard gas burning fireplace (s) that the product will be free of defects in materials and workmanship under normal use and service, for a “lifetime”. INCLUSIONS: “LIFETIME LIMITED WARRANTY“ ❖ All heat exchangers, combustion chamber, burner tubes and pans. ❖ Ceramic Fiber Logs and Ceramic Brick Panels against splitting or cracking.
Optima 40 - SB 40 FREQUENTLY ASKED QUESTIONS Listed below are some frequently asked questions regarding your Archgard Gas Fireplace. If you have questions that are not listed below, or are not answered in this manual, please contact your Authorized Archgard Dealer. Q. My glass has a condensation “fog” when the appliance is first lit. A. Condensation is normal and will disappear in a few minutes after the glass is heated. Q. I have a white “film” on my glass.
Optima 40 - SB NOTES 41
POSTAGE CUT ALONG LINE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C.
Archgard Industries Ltd. 7116 Beatty Drive Mission, B.C. V2V 6B4 Canada Website: www.archgard.
