User Manual

M O D E L 2 0 5
O P E R A T O R ’ S M A N U A L
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Table of Contents
Table of ContentsTable of Contents
Table of Contents
INTRODUCTION....................................................................................................i
NOTICE..............................................................................................................i
Revision History ............................................................................................ii
Table of Contents ......................................................................................... iii
1.0 SAFETY PRECAUTIONS......................................................................1
1.1 SHOCK HAZARD WARNING................................................................1
1.2 WARNING LABEL DEFINITIONS .........................................................3
2.0 SPECIFICATIONS .................................................................................5
2.1 ELECTRICAL ........................................................................................ 5
2.2 ELECTICAL SERVICE GUIDE ..............................................................6
2.3 PHYSICAL DIMENSIONS .....................................................................6
2.4 PROGRAMMABLE AND OPERATIONAL FUNCTIONS ......................7
3.0 INITIAL SETUP......................................................................................8
3.1 SYSTEM SYMBOLS..............................................................................8
3.2 INSPECTION .......................................................................................10
3.3 POWER CONNECTION.......................................................................11
3.4 WELDING GAS CONNECTIONS ........................................................11
3.5 MODEL 205 TO M8 / M9 WELDHEAD HOOK UP ..............................12
3.6 MODEL 205 TO EXEL ROTOR DRIVER HOOK UP...........................16
3.7 MODEL 205 TO M21 WELDHEAD HOOK UP ....................................17
4.0 OPERATION........................................................................................18
4.1 SYSTEM FUNCTIONS.........................................................................18
4.2 INITIAL POWER ON............................................................................20
4.3 SET-UP FUNCTIONS ..........................................................................21
4.4 OPENING THE LAST WELD SCHEDULE.......................................... 25
4.5 SELECTING A WELD SCHEDULE FROM THE LIBRARY ................25
4.6 MODIFY A WELD SCHEDULE ...........................................................26
4.7 COPY A WELD SCHEDULE ...............................................................30
4.8 CREATE A WELD SCHEDULE...........................................................33
4.9 WELDHEAD CALIBRATION...............................................................35
4.10 PERFORMING A WELD.....................................................................36
4.11 WELD DATA RECORDING................................................................40
5.0 MAINTENANCE AND TROUBLE-SHOOTING ...................................43
6.0 OPTIONS.............................................................................................52