Specifications
COMMISSIONING 
48 
BURNER GAS PRESSURE 
It is necessary to check the burner gas pressure at both the minimum and maximum operational settings. To 
check and if necessary adjust the operational gas pressures, the electrical supply to the water heater must 
be switched on, the burners ignited and hot water must be flowing from a hot tap. 
  Warning:  The  removal  of  the  front  panel  will  expose  240 volt  wiring.  Take  care  not  to  touch  wiring 
terminals. 
Note: If a CG20-60 model is installed as an in-series gas booster to a solar water heater, then during this 
procedure the temperature of the water entering the in-series gas booster must be below 58°C. Otherwise 
the gas burners will not ignite and the operational gas pressures cannot be measured. 
A  controller  is required  to  be connected  to the  water heater  as  part of  the procedure  to  check and  if 
necessary  adjust  the  minimum  and  maximum  test  point gas  pressures.  The minimum  and maximum  test 
point gas pressure  readings  will be displayed  on  the  controller. The controller  can  be  either  a  Kitchen  or 
Bathroom1  type  and  connects  to  the  water  heater  using  either  a  Kitchen  controller  cable  or  a  Bathroom 
controller cable (refer to “Controllers” on page 40). 
Minimum test point gas pressure 
Refer to the rating label on the water heater for the minimum test point gas pressure. 
1.  Close any hot taps and ensure the burners are not operating. 
2.  Turn  off  the  controller(s),  if  one  is  fitted,  by  pressing  the 
on / off  button  and  switch off  the  electrical  supply  at  the 
power outlet to the water heater. 
3.  Remove the screws holding the front panel to the jacket. 
4.  Gently  disengage  the  front  panel  and  pull  forward  to 
remove from the water heater. 
5.  Locate  the  burner  pressure  test  point  on  the  main  burner 
manifold 
  Remove the test point screw and washer from the test 
point orifice. 
  Connect the manometer. 
6.  Connect  a  controller  to  the  water  heater  (refer  to 
“Connecting  the  Controller(s)  to  the  Water  Heater”  on 
page 45). 
Note: If one or more controllers have been installed in the 
premises and connected to the water heater as part of the 
installation,  disconnect  their  cables  from  the  remote 
terminal screws on the water heater for this procedure. 
7.  Switch  on  the  electrical  supply  at  the  power  outlet  to  the 
water heater. 
8.  Turn on the controller by pressing the on / off button. 
The priority light and the light in the on / off button will both 
glow. 
9.  Open  the  gas  isolation  valve  fully  at  the  gas  inlet  to  the 
water heater, if not already open. 
10.  Open a hot tap slowly until the burners ignite. 
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