INSTALLATION AND OPERATING INSTRUCTIONS Heavy Duty Radiant Gas Char-Broilers MODELS: HCB-2424, HCB-2436, HCB-2448, HCB-2460, HCB-2472 & Heavy Duty Lavarock Gas Char-Broilers MODELS: HCRB-2424, HCRB-2436, HCRB-2448, HCRB-2460, HCRB-2472 IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.
TABLE OF CONTENTS: ITEM PAGE Safety Precautions ........................................3 General Installation Instructions....................4 Specifications & Dimensions.........................4 Conversion ....................................................8 Lighting Instructions ......................................9 Operating Instructions ...................................10 ITEM PAGE Cleaning/Maintenance ......................................11 Service/Repair .................................
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier. A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be signed by the carrier representative (Driver).
GENERAL INSTALLATION INSTRUCTIONS Ensure gas supply and gas type, as shown on unit nameplate agree. Unit installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the National Gas Installation Code, CSA-B149.1, or the Propane Installation Code, CSA-B149.2 as applicable and in accordance with local codes. Screw legs into the permanently fastened nuts on the four corners of the unit and tighten by hand. Level the unit by turning the adjustment screw at the bottom of each leg.
HCB & HCRB-2424, 24" GAS CHAR BROILER 21825000 HCB/HCRB-2424 38.645 6.446 12.003 24.000 33.875 15.217 13.119 4.708 21.000 23.580 4.875 32.379 HCB & HCRB-2436, 36" GAS CHAR BROILER 21825100 HCB/HCRB-2436 38.645 6.446 13.003 36.000 33.875 15.217 13.119 4.708 33.000 23.580 32.379 5 4.
HCB & HCRB-2448, 48" GAS CHAR BROILER 21825200 HCB/HCRB-2448 38.645 6.446 14.003 48.000 33.875 15.217 13.119 4.708 23.580 45.000 4.875 32.379 HCB & HCRB-2460, 60" GAS CHAR BROILER 21825300 HCB/HCRB-2460 38.645 6.446 24.428 60.000 33.875 15.217 13.119 4.708 23.580 57.000 32.379 6 4.
HCB & HCRB-2472, 72" GAS CHAR BROILER 21825400 HCB/HCRB-2472 38.645 6.446 36.000 72.000 34.339 15.217 13.119 4.708 69.000 23.580 32.379 7 4.
CONVERSION l Instructions are for conversion from Natural Gas to Propane (L.P.) on all models HCRB & HCB. The conversion should be done before connecting the unit to the gas supply. Units are shipped from the factory equipped for use on natural gas. Orifices necessary for LP (propane) are provided in a bag tied to the valve on the front panel. 1. Remove the knobs and front panel. 2. Remove the orifice fittings from the valve. Change the orifices to the size recommended for propane (L.P.). 3.
LIGHTING INSTRUCTIONS HCB and HCRB Broilers are furnished with either a pilot safety valve or a standing pilot (not available in the European Community). Please follow the instructions for your unit. Pilot Operation Flame Failure Gas Valve: Operation of the gas valve pilot: 1. Turn knob on the main gas valve to the pilot position 2. Depress knob to start gas flow to the pilot valve 3. Light pilot valve a. Using a match or taper 4. Hold in knob for 15 to 30 seconds to heat up the thermocouple 5.
Main burner air supply: For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion. Insufficient air supply results in a yellow streaming flame. Primary air supply is controlled by an air shutter on the front of the burner. Loosen the screws on the front of the burner, and adjust the air shutter to just eliminate the yellow tips of the burner flame. Lock the air shutter in place by tightening the screws.
SKETCH 1 SKETCH 2 Edges of radiant to fit in slots on supports Cooking Grates Radiant Burner Positioning Slots CLEANING / MAINTENANCE INITIAL CLEANING: Prior to operating your new broiler, thoroughly wash the exterior with a mild detergent or soap solution. Do not use abrasive cleaners, since this might damage the cabinet finish. If the stainless steel surfaces become discolored, scrub by rubbing only in the direction of the finished grain.
CAUTION: Clean the regulator at least once a month. Make sure the vent opening is open and not blocked in any way. Failure to do so will cause variations in pressure. Your unit will not function as well and it could shorten the life of the product. EXTENDED SHUTDOWN: Turn the manual shutoff valve to "OFF"; (*field installed valve not supplied by the manufacturer), turn all control knobs to the "OFF" position and shut off the pilot flame by turning the adjustment on the pilot valve.
EXPLODED VIEW (Domestic Version) HCB & HCRB - GAS CHAR BROILER 27 31 23 24 30 1 34 44 45 17 7 36 35 4 50 28 33 48 11 2 5 16 6 8 21 3 18 12 55 14 9 19 10 15 37 38 49 13 40 43 41 32 58 26 29 22 42 39 47 20 25 1 13
PARTS LIST (DOMESTIC VERSION) HCB & HCRB - GAS CHAR BROILER (Page 1 of 2) 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2 1 1 2 2 1 1 HCRB-2448 1 1 1 2 2 1 1 HCRB-2460 2 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 2 1 2 1 6 1 6 1 12 1 12 12 6 6 NA 6 12 1 12 1 12 12 6 6 NA 6 12 2 2 6 2 2 6 1 1 1 1 1 1 1 1 1 1 NA NA 4 1 4 1 4 4 2 2 2 NA 4 2 1 2 1 1 NA NA HCRB-2472 5 1 HCB-2472 4 1 HCB-2460 2 3 WELDM'T, BULLNOSE WELDM'T, BULLNOSE WELDM'T, BULLNOSE WELDM'T, BULLNOSE W
HCB & HCRB - GAS CHAR BROILER (Page 2 of 2) 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 KNOB, METAL COOKLINE .375 D SHAFT RADIANT, S/S RADIANT, CAST(OPTIONAL)(N/S) GRATE, ROCK HVY DTY DECAL, DIAL PLATE WELDM'T, GRATE SUPPORT WELDM'T, GRATE SUPPORT WELDM'T, GRATE SUPPORT WELDM'T, GRATE SUPPORT WELDM'T, GRATE SUPPORT GRATE, COOKING HVY DTY BRACE, LEG CHANNEL, STIFFINER CHANNEL, STIFFINER CHANNEL, STIFFINER CHANNEL, STIFFINER REGULATOR, 5" W.C. & 10" W.C.
EXPLODED VIEW (CE Version) HCB & HCRB - GAS CHAR BROILER 33 29 25 26 32 1 31 56 52 16 46 47 19 50 14 18 51 54 53 6 38 2 7 37 4 15 23 11 17 30 3 8 20 12 21 61 5 40 13 9 36 10 39 28 59 34 44 58 60 24 41 49 22 27 16 42 45 43 35
PARTS LIST (CE VERSION) HCB & HCRB - GAS CHAR BROILER (Page 1 of 3) 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 TUBE, PILOT SUPPLY CE REVERSE BRACKET, PILOT CE BRACKET, PILOT CE LONG PILOT, BURNER BURNER, TUBE HVY DTY SUPPORT, LEG 24" SUPPORT, LEG 36" SUPPORT, LEG 48" SUPPORT, LEG 60" SUPPORT, LEG 72" PANEL, RIGHT & LEFT SIDE GUIDE, GREASE SLIDE PANEL, BACK 24" 2 1 1 2 2 1 1 HCRB-2448 1 1 1 2 2 1 1 HCRB-2460 2 1 1 1 1 2 2 1 1 1 2 1 2 1 1 1 1 1 2 1 2 1 6 1 6 1 12
HCB & HCRB - GAS CHAR BROILER (Page 2 of 3) 27 21825129 21825229 21825329 21825429 2425210 SUPPORT, ROCK GRATE FRONT SUPPORT, ROCK GRATE FRONT SUPPORT, ROCK GRATE FRONT SUPPORT, ROCK GRATE FRONT PAN, GREASE 18" 28 29 30 31 32 33 34 35 36 37 38 39 40 1 1 1 1 1 NA 3 12 12 12 3 12 1 1 1 NA NA 2 2 NA NA 1 1 1 4 4 4 1 4 NA 6 6 6 NA 6 2 8 8 8 2 8 2 10 10 10 2 10 21825434 3103900 21825031 21826134 21826234 WELDM'T, GRATE SUPPORT GRATE, COOKING HVY DTY BRACE, LEG CHANNEL, STIFFINER
HCB & HCRB - GAS CHAR BROILER (Page 3 of 3) HCB-2472 HCRB-2472 2065839 8834900 8460900 HCRB-2460 58 59 61 HCB-2460 2069700 2092626 8806070 8806075 8806080 HCRB-2448 53 54 55 56 57 HCB-2448 8835300 8633700 21826016 21826011 1473700 HCRB-2436 48 49 50 51 52 HCB-2436 P/N HCRB-2424 Item HCB-2424 Quantity 1 4 3 1 4 1 4 3 1 4 1 4 5 1 6 1 4 5 1 6 1 4 7 1 8 1 4 7 1 8 1 4 9 1 10 1 4 9 1 10 1 4 11 1 12 1 4 11 1 12 LABEL, PACKAGING CE UNITS(N/S) LABEL, CE VENTILATION(N/S) 1 1 1 1 1 1 1 1
APW WYOTT EQUIPMENT LIMITED WARRANTY APW Wyott Food service Equipment Company warrants it's equipment against defects in materials and workmanship, subject to the following conditions: This warranty applies to the original owner only and is not assignable. Should any product fail to function in its intended manner under normal use within the limits defined in this warranty, at the option of APW Wyott such product will be repaired or replaced by APW Wyott or its Authorized Service Agency.
APW Wyott Foodservice Equipment Company Dallas Plant Cheyenne Plant 729 Third Ave. Dallas, TX 75226 Local: 1-(214) 421-7366 Toll Free: 1-(800) 527-2100 Parts/Service Fax: 1-(214) 565-0976 1938 Wyott Drive, Cheyenne, WY 82007 Local: 1-(307) 634-5801 Toll Free: 1-(800) 752-0863 Parts/Service Fax: 1-(307) 772-0460 E-mail: info@apwwyott.com www.apwwyott.
