Installation MGE ™ Galaxy™ 3500 XR Battery Enclosure 10-40 kVA 380/400/415 V 10-30 kVA 208/220 V
Contents Safety ............................................................................... 1 IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Prepare for Floor-Anchoring (optional) ....................... 2 System arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Hole positions for a stand-alone UPS enclosure with L-shaped anchoring brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Final Mechanical Assembly.......................................... 20 Level the Enclosures (L-shaped Floor Anchoring Brackets) and Install Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Level the enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Install battery-securing and floor-anchoring brackets . . . . . . . . . 21 Reinstall the Enclosure Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS Warning: • ALL safety instructions in the Safety Sheet (990-2940) must be read, understood, and followed when installing the UPS system. Failure to do so could result in equipment damage, serious injury, or death. • The UPS system does not have built-in disconnection devices for AC input/output and DC input. The customer must provide AC input/output over-current protection and an AC output disconnect device.
Prepare for Floor-Anchoring (optional) Note: If floor anchoring and battery securing is required, read this section. If not, see “Prepare for Cables” on page 5. Note: Allow for enough working space behind the enclosure for electrical work to be carried out (e.g. if you want to install a conduit box or if you want to connect an XR Battery Enclosure at a later stage). Minimum rear clearance is 100 mm (3.93 in) and must comply with applicable national and local codes. 600 mm (23.6 in) is recommended.
Hole positions for a stand-alone UPS enclosure with L-shaped anchoring brackets Note: Recommended minimum number of screws per enclosure for the L-shaped brackets is four; one in each corner. Recommended floor bolt size: M8. Model width: 352 mm (13.85 in) and 523 mm (20.59 in). Conduit box (if applicable) Minimum rear clearance: 100 mm (3.93 in) Floor anchoring hole 523 mm (20.59 in) 352 mm (13.85 in ) enclosure Note: Rear service clearance must comply with applicable national and local codes.
Hole positions for up to four UPS units in parallel with U-shaped anchoring brackets. Note: Recommended minimum number of floor screws for the below two configurations is 10. Model width: 352 mm (13.85 in). Top view Floor anchoring brackets 90 mm (3.54 in) 160 mm (6.29 in) 352 mm (13.85 in) 60 mm (2.36 in) 60 mm (2.36 in) 60 mm (2.36 in) 60 mm (2.36 in) 160 mm (6.29 in) 90 mm (3.54 in) 0 323 mm (12.71 in) 675 mm (26.56 in) 1027 mm (40.41 in) 1379 mm (54.26 in) 1540.5 mm (60.46 in) 2063.5 mm (81.
Prepare for Cables Remove the front panel 1. Use a coin or similar to turn the two black lock devices on either side of the display in the direction of each other to a vertical position. 2. Push the front panel upwards and pull it outwards to disengage the locking device at the top of the enclosure. 3. Lift the front panel free of the two slots at the bottom of the enclosure.
Remove the cable landing cover and bottom plates To access the cable landing area in the UPS and the XR Battery Enclosure(s), follow this procedure: Cable landing cover plate Cable landing cover plate N Conduit box (upper part) Conduit box (bottom part) Bottom plate + Conduit Box (upper part) Conduit box (bottom part) Bottom plate 1. Loosen the six M4 screws from the cable landing cover plate on the UPS and the XR Battery Enclosure(s) and then remove the plates. 2.
Remove the XR Battery Modules Heavy: Use two people to lift the battery modules. Note: The XR Battery Enclosures ship with two battery modules. All battery modules in the UPS and the XR Battery Enclosure(s) must be removed before interconnecting these enclosures. Note: When you remove battery modules, start from the highest row and work down. 1. Remove all battery securing brackets (used to secure the batteries during transport) by removing the M6 Torx screws. 2. Remove the blind plate. 3.
Anchor the UPS and additional XR Battery or UPS Enclosure(s) (optional) Note: Enclosures can be kept apart or assembled and anchored with interconnection plates and brackets: G35TOPT004: 352 mm (13.85 in) UPS enclosure to XR enclosure, G35TOPT005: 523 mm (20.59 in) UPS enclosure to XR enclosure, or G35TOPT006: XR enclosure to XR enclosure. Note: A baying kit includes three U-shaped floor anchoring brackets.
Note: The U-shaped interconnection brackets are 1-2 mm higher than the opening below the enclosure to inactivate the casters. Therefore, the enclosure must be tilted when placing the Ushaped interconnection brackets under the enclosure. 3. In each side of the same enclosure insert a maximum of nine and a minimum of two M8 screws (not provided) through holes in the bottom of the enclosure and through holes in the U-shaped floor anchoring brackets, and into the pre-drilled floor holes.
6. Insert the interconnection plates between the two enclosures. One is positioned toward the front and the other toward the rear. Note how the “wings” on the interconnection plates rest in slots at the top of the inner panel on the XR Battery Enclosure. 7. Align the two enclosures and level the three marked rows of bolt holes in one enclosure with the holes in the adjacent enclosure. XR Battery Enclosure rear view UPS rear view 8. Push the two enclosures firmly together. 9.
Run the Cables Connect Power in Installations with Busbars Warning: Before carrying out the steps below, you must follow the Total Power Off procedure in the Operation Manual. Install isolators See “Specifications” on page 23 for torque specification. The isolators separate the baying kit busbar from the six vertical busbars in each XR Battery Enclosure, and the (+), N, and (-) busbars in the UPS. This is how the isolators are fitted to their busbar: 1.
Install busbars 523 mm (20.59 in) UPS System with the UPS placed to the left (seen from the front). XR2 XR1 UPS N + 1. Install the following baying kit busbars between the UPS and XR1: 880-1607 between the vertical busbar N on the UPS and busbar 4 on XR1 880-1606 between the vertical busbar (+) on the UPS and busbar 1 on XR1 880-1605 between busbar (-) on the UPS and busbar 6 on XR1 2.
523 mm (20.59 in) UPS system with the UPS placed to the right (seen from the front). UPS XR1 XR2 N + 1. Install the following baying kit busbars between the UPS and XR1: 880-1607 between the vertical busbar N on the UPS and busbar 3 on XR1 880-1605 between vertical busbar (+) on the UPS and busbar 1 on XR1 880-1606 between vertical busbar (-) on the UPS and busbar 6 on XR1 2.
352 mm (13.85 in) UPS system with the UPS placed to the right (seen from the front). XR2 XR1 UPS N + 1. Install the following baying kit busbars between the UPS and XR1: 880-1604 between the vertical busbar N on the UPS and busbar 4 on XR1 880-0939 between the vertical busbar (+) on the UPS and busbar 1 on XR1 880-1604 between the vertical busbar (-) on the UPS and busbar 6 on XR1 2.
352 mm (13.85 in) UPS system with the UPS placed to the left (seen from the front). UPS XR1 XR2 N + 1. Install the following baying kit busbars between the UPS and XR1: 880-1604 between the vertical busbar N on the UPS and busbar 3 on XR1 880-1604 between the vertical busbar (+) on the UPS and busbar 1 on XR1 880-0939 between the vertical busbar (-) on the UPS and busbar 6 on XR1 2.
Connect Power in Installations with Cables Install power cables See “Recommended cable sizes” on page 23. Install power cables between the UPS and the XR Battery Enclosure. 1. In the UPS, feed the cable up through the conduit box or through the transparent cable route bracket (not shown). XR Battery Enclosure rear view UPS rear view. 2. Connect the Bat+, Bat-, and N cables to the busbars in the UPS. 3. Secure the cables to the perforated bracket with cable ties. 4.
Install power cables between two XR Battery Enclosures. XR2 Battery Enclosure rear view 1. Feed the cable up through the conduit box on XR1 or through the transparent cable route bracket (not shown) to the cable connection area. 2. Connect the (-) cable to busbar no. 5 (-), the N cable to busbar no. 3 (N), and the (+) cable to busbar no. 2 (+) in XR1. XR1 Battery Enclosure rear view BAT BAT 3. Secure the cable to the perforated bracket with cable ties. BAT BAT 4.
Connect Communication Cables XR UPS BAT BAT 1. Feed the cable from pin connection J106 in the UPS down through the conduit (if appliccable). 2. Run the cable up into the XR conduit and connect it to pin connection J200 in the XR Battery Enclosure. 3. If you use an XR2, run the cable from pin connection J204 in XR1 to pin connection J200 in XR2.
Connect the EPO Connect the EPO to the UPS and the XR Battery Enclosure 1. Connect the EPO (Emergency Power Off) to J108 in the UPS and to J203 in the XR Battery Enclosure by guiding the cable through conduits. 2. Connect the EPO by using this configuration: +24 V Normally open UPS XR J108 J203 1 2 EPO circuit 1 2 EPO circuit EPO is activated when an external 24 VDC, 1500 mA is supplied on pin 1 with reference to pin 2 3 4 5 6 See “EPO requirements” on page 23.
Final Mechanical Assembly Level the Enclosures (L-shaped Floor Anchoring Brackets) and Install Batteries Note: The leveling feet and the L-shaped floor anchoring bracets (reuse of transportation brackets) are used in some configurations instead of the optional U-shaped floor anchoring brackets described earlier in this manual. Note: Verify that the installation has been electrically wired before setting the leveling feet.
Install battery-securing and floor-anchoring brackets Battery securing bracket L-shaped floor-anchoring bracket (reuse of transportation bracket) 1. Install the batteries by pushing them all the way into the enclosure. 2. If required, install the battery securing brackets to hold the batteries firmly in place. Note! Do not install the bracket the same way they were positioned when the enclosure arrived. Rotate the brackets 180º and reinstall.
Reinstall the Enclosure Plates Reinstall the cable landing cover plates and the bottom plates 1. Reinstall the cable landing cover plates on the XR Battery Enclosure(s) 2. Install the upper part of the conduit box (if applicable) on all enclosures. 3. Reinstall the bottom plates on the UPS and the XR Battery Enclosure(s). Reinstall the top cover and the front panel 1. Reinstall the top cover by fastening the four screws at the front and the two screws at the back. 2.
Specifications Battery voltage and current XR Battery Enclosure 30 kVA 40 kVA Battery voltage (nominal) ± 192 VDC ± 192 VDC Battery current (at full load) 69.4 A at ± 192 V 87.9A at ± 192V Max. current (at end of discharge) 86.6 A at ± 154 V 110.1A at ± 154V If the XR Battery Enclosure is customer-supplied, please refer to product-specific data.
Post-Installation Checklist Use the following checklist to verify that the XR Battery Enclosure has been installed correctly: Ensure that all busbars/cables between the XR Battery Enclosure(s) and the UPS are correctly installed. Ensure that the DC breaker (if available) in the Battery Enclosure is in the OFF or STAND-BY position. Install the enclosure plates. Note: If a problem occurs, call Customer Support (see the back cover).
APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways: • Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests. – www.apc.com (Corporate Headquarters) Connect to localized APC Web sites for specific countries, each of which provides customer support information. – www.apc.com/support/ Global support searching APC Knowledge Base and using e-support.
