AIS® 3000 10-30kVA 208V Site Preparation and Installation Manual
AIS® 3000 10-30kVA 208V Site Preparation and Installation Manual www.a pc.com www.a pc.com IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS This manual contains important instructions for the ISVT series that should be followed during installation and maintenance of the UPS and batteries.
Contents Introduction ............................................................1 General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warning/note symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 UPS Family Range and Components . . . . . . . . . . . . . . . . . . . . . 3 13.85in/352mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 20.
Floor Anchoring Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Drilling floor holes for floor anchoring . . . . . . . . . . . . . . . . . . . 15 Hole positions for floor anchors (stand-alone Enclosures) . . . . . 15 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Wiring to EPO and Optional Equipment . . . . 36 Pin connections J106 (XR Enclosure) and J108 (EPO) . . . . . . . 37 Pin connections J106 (UPS) to J200 (XR Enclosure - option) . . . 37 XR Enclosure, APC MBP, and Generator Control wiring . . . . . . 38 Pin connections J108 (for EPO wiring options) . . . . . . . . . . . . 39 General Charge Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Charge setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction Welcome to the Site Preparation and Installation Manual for the AIS® 3000. This manual contains information on how to prepare your site for the installation of the UPS and optional APC equipment (also available at www.apc.com) and instructions on how to carry out the electrical and mechanical installation.
General Safety Instructions This guide contains important instructions that should be followed when handling the UPS, Battery Enclosures, and Batteries. Warning/note symbols WARNING! Risk of electric shock. CAUTION! Read this information to avoid equipment damage. Indicates important information. Indicates that more information is available on this subject in a different section of this manual. Indicates that more information is available on the same subject in a different manual.
UPS Family Range and Components 13.85in/352mm Enclosures ! Output Pwr Zone Probe 10/100Base-T Reset AP9619 10/100 Network Management Card EM Conduit Box Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT Serial: Model: BATTERY UNIT www .apc. com Front view Rear view Front view without cover 10-15kVA 20.
Introduction – UPS Family Range and Components System sizes, part nos., number of Battery Modules and weights Height (identical for all Enclosure sizes) 58.66in/1490mm Depth (identical for all Enclosure sizes) 33.62in/854mm Installed weight System Size/ Enclosure width Installed weight APC Part No. lbs kg APC Part No. lbs kg 10kVA 13.85in/352mm ISVT10KF1B2S 678.8 308.7 ISVT10KF2B2S 889.9 404.7 10kVA 20.59in/523mm ISVT10KF1B4S 759.4 345.4 ISVT10KF2B4S 970.5 441.4 10kVA 20.
Introduction – UPS Family Range and Components Battery Module One Battery Module consists of 4 Battery Units (shipping in the UPS Enclosure). Serial: Model: BATT ERY UNIT Serial: Model: BATT ERY UNIT Serial: Model: BATT ERY UNIT Serial: Model: BATT ERY UNIT 4 x 52.8lb / 4 x 24kg Conduit Box Conduit Box for 20.59in/523mm Enclosure Conduit Box for 13.85in/352mm Enclosure Front Panel overview www .apc .com www .apc.c om Front Panel for 13.85in/ 352mm Enclosure 13.
Introduction – UPS Family Range and Components Stabilizing Bracket Always install the Stabilizing Brackets on the 13.85in/352mm Enclosure (shipped with the UPS) to enhance the stability of the Enclosure. In non-seismic areas, it is not necessary to bolt the Stabilizing Bracket to the floor. Attach the Stabilizing Bracket to the UPS Enclosure only, re-using the screws used to secure the UPS to the pallet during shipment.
Introduction – UPS Family Range and Components User interface ! Output Pwr Zone Probe 10/100Base-T Reset 10/100 AP9619 Network Management Card EM Display: user-control interface used to configure the functionality, monitor the system, set alarm thresholds, and to provide audible and visual alarms. Network Management Card with Environmental Monitor (AP9619): used for remote system control and monitoring, e-mail notifications etc. See separate manual for the AP9619.
Options Extended Run Battery Enclosure (XR Enclosure) and Battery Module XR Enclosure with Front Panel Battery Module 58.66in/ 1490mm Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT www .apc. com 20.59in / 523mm XR Enclosure with DC Breaker, fuses and 2 Battery Modules XR Enclosure with DC fuses only 33.
Introduction – Options Battery Module weight 4 units = 1 Battery Module 4x52.
Introduction – Options MBP (wall-mount) 37.36in/ 949mm 29.53in/ 750mm 7.48in/190mm The Maintenance Bypass Panel provides overcurrent protection to the entire UPS system. It is also used to bypass the utility power around the UPS instead of through the system, e.g. when UPS maintenance is carried out. Floor anchoring and battery securing equipment In seismic areas, each Battery Module must be secured with a Battery Securing Bracket.
Site Preparation (UPS and XR) Installation Space Requirements Allow for enough working space behind the Enclosure for electrical work to be carried out (e.g. if you want to connect an XR Enclosure at a later stage). Clearance for 20.59in/523mm Enclosures (A) (B) UPS Conduit Box (F) (C) (D) (G) (E) Space requirements in mm Minimum clearance above Enclosure (A) 20 508 Enclosure depth (B) 33.62 854 Enclosure width (C) 20.
Site Preparation (UPS and XR) – Installation Space Requirements Clearance for 20.59in/523mm Enclosures in installations including an XR Enclosure As floor anchoring is carried out prior to wiring (and to busbar connection between UPS and XR Enclosures if applicable), allow for sufficient working space behind the unit for electrical work to be carried out (including busbar connections between Enclosures if applicable).
Site Preparation (UPS and XR) – Installation Space Requirements Clearance for stand-alone 13.85in/352mm Enclosures (A) (B) UPS Conduit Box (F) (C) (D) Stabilizing Bracket, left and right (G) (E) Space requirements in mm Minimum clearance above UPS (A) 20 508 UPS depth (B) 33.62 854 UPS width 13.85 352 Minimum free rear space for ventilation* (D) 4 100 Minimum front clearance (E) 39.37 1000 Conduit Box, depth (F) 3.
Site Preparation (UPS and XR) – Installation Space Requirements Clearance for 13.85in/352mm Enclosures in installations including XR Enclosures (A) (B) UPS Conduit Box (F) XR (C2) (C1) (D) (G) (E) Space requirements in mm Minimum clearance above Enclosures (A) 20 508 Enclosure depth (B) 33.62 854 Enclosure width (C1) 13.85 352 Enclosure width (C2) 20.59 523 Minimum free rear space for ventilation* (D) 4 100 Minimum front clearance (E) 39.37 1000 Conduit Box, depth (F) 3.
Floor Anchoring Preparation If floor anchoring and battery securing is required in your area, read this section. If not, proceed to Operating Environment. However, if you install a 13.85in/352mm Enclosure, it must always be equipped with the Enclosure Stabilizing Bracket for enhanced stability (not necessary to bolt the Enclosure Stabilizing Bracket to the floor in non-seismic areas).
Site Preparation (UPS and XR) – Floor Anchoring Preparation Recommended minimum number of floor bolts per Enclosure: 4 (1 in each corner). Recommended floor bolt size: 5/16in/8mm. Floor Anchoring procedure described in the Installation section of this manual.
Operating Environment Operating conditions Install the UPS in an indoor, temperature-controlled area, free of conductive contaminants.
Site Preparation (UPS and XR) – Operating Environment Recommended source connections The UPS must be supplied from a 208Y/120V 4W + GND 60Hz source. CAUTION! Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is present. See also Recommended Wiring for a 86°F (30°C) Temperature Environment.
Site Preparation (UPS and XR) – Operating Environment Recommended current protection AC output over-current protection and AC output disconnect must be provided by the customer.
Site Preparation (UPS and XR) – Operating Environment Minimum setting of breakers for 10kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 2kA 1.7kA 14kA <10ms 1 800% overload bypass operation – 223A 223A 500ms 150% overload normal/battery operation – – 42A 30s 125% overload normal/battery operation – – 35A 60s Continuously 34A 31A 31A ∞ Note 1: For the output value, the short-circuit-level is indicated.
Site Preparation (UPS and XR) – Operating Environment Minimum setting of breakers for 20kVA UPS Overload Event Mains input Bypass input Output Duration Notes Internal fault 4 kA 3.4kA 14 kA <10ms 1 800% overload bypass operation – 444A 444A 500ms 150% overload normal/battery operation – – 84A 30s 125% overload normal/battery operation – – 70A 60s Continuously 68A 62A 62A ∞ Note 1: For the output value, the short-circuit-level is indicated.
Site Preparation (UPS and XR) – Operating Environment Recommended phase-conductor sizes [AWG] for a 86°F (30°C) temperature environment UPS/AWG sizes Mains input [AWG] AC output [AWG] DC input [AWG], 75°C Wire 10kVA 8 8 1 15kVA 6 6 1 20kVA 4 4 1 30kVA 1 1 1 Use Molex lug type or equivalent, and crimp to manufacturer’s specifications. Cable Size [AWG] Cable Lug Type Crimping Tool Die Terminal Bolt Diameter 12 YA12CL2TC38 MD7-34R W12CVT 0.
Basic Wiring Overview AC input power DC power Communication Interface EPO AC power (output) XR Enclosure(s) (Optional, 4 Max.) UPS Maintenance Bypass Panel (Optional Equipment) Input power APC recommends that you request a wiring diagram from the electrician after completed electrical installation. A wiring diagram is useful for subsequent service and troubleshooting.
Site Preparation Checklist System components. Have you – 5 determined minimum battery runtime requirement based on load (kW and kVA) and selected the correct APC XR Enclosures (ISVTBXR2B6S, ISVTXR2B6S, ISVTBXR6B6S, ISVTXR6B6S) and Battery Unit (SYBT1). Always install a whole Battery Module (4 Battery Units) at a time. 5 considered Service Program or Extended Warranty plan? Site Preparation.
Electrical Installation Front Panel Removal Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT www .apc.com www .apc.com To remove a Front Panel, use a coin or similar, and turn the 2 black lock devices on either side of the Display in direction of each other to vertical level.
Electrical Installation – Front Panel Installation Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT Serial: Model: BATTER Y UNIT www .apc.com www .apc.com To install a Front Panel, insert the two guide taps positioned at the bottom of the Front Panel into the two slots at the bottom of the Enclosure.
Total-Power-Off Procedure WARNING! Risk of electric shock - parts inside the UPS and XR Enclosure are energized from the battery supply even when the AC power is disconnected. Before electrical installation begins, follow the Total-Power-Off procedure to completely de-energize the system.
Electrical Installation – Total-Power-Off Procedure WARNING! Correct lock-out procedures at utility/mains breaker must be followed. If necessary, install a padlock.
System-Electrical Information WARNING! All electrical power and power control wiring must be installed by a qualified electrician, and must comply with local and national regulations for maximum power rating. 10 kVA 8 kW 15 kVA 12 kW 20kVA 16 kW 30 kVA 24 kW Input voltage / Bypass voltage (V) 3-phase 208Y/ 120V 3-phase 208Y/ 120V 3phase 208Y/ 120V 3-phase 208Y/ 120V Input current (nominal, per phase) (A) 24.6 36.9 49.3 73.
Electrical Installation – System-Electrical Information Source connections WARNING! The UPS must be supplied from a 208Y/120V 4W + GND 60Hz source. CAUTION! Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is present. For recommended source connections, see The Site Preparation section. CAUTION! The installation must comply with all local and national codes. Refer to NEC Articles 310-15, 310-16 for further information.
Wiring Make sure the UPS is in its location of use before wiring begins. CAUTION! Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection (N) is present. Power terminal lug diameter: minimum 0.2in/6mm. Torque value: 45 lbf-in/5Nm If floor anchoring is required, attach the Floor Anchoring Brackets to the UPS now. Follow step 1 under Floor Anchoring (Option). Please leave a copy of your wiring diagram with the customer to facilitate maintenance and troubleshooting.
Input/Output Wiring – Single Mains (default) The UPS is designed for both single (default) and dual mains installations. Carry out the Total Power Off Procedure, and follow the below steps to install the UPS in a single-mains installation. The illustrations show a 20.59in/523mm Enclosure, but installation procedures are identical for 13.85in/352mm Enclosures).
Electrical Installation – Input/Output Wiring – Single Mains (default) Punch 2 holes in the marked areas of the Conduit Box bottom to fit the size of the conduit pipes. Attach the Conduit Box bottom to the Enclosure, using (4) M4x13 screws. Install conduit pipes in the Conduit Box. Run cables through the conduit pipes and the bottom of the Conduit Box, guides cables up into the input/output area. Install the top part of the Conduit Box to the Enclosure.
Input/Output Wiring – Dual Mains The UPS is designed for single mains installation as default. Carry out the Total Power Off Procedure, and follow the below instructions to install the UPS in a dual-mains installation The illustrations show 20.59in/523mm Enclosures, but the installation procedures are identical for 13.85in/352mm Enclosures).
Electrical Installation – Input/Output Wiring – Dual Mains Punch 3 holes in the Conduit Box bottom to fit the size of the conduit pipes. Attach the Conduit Box bottom to the Enclosure, using (4) M4x13 screws. Install conduit pipes in the Conduit Box bottom. Run cables through the conduit pipes and the bottom of the Conduit Box. Guide the cables up into the input/output area. Install the top part of the Conduit Box to the Enclosure.
Communication Wiring to EPO and Optional Equipment EPO switch must be connected to a NEC Class 2 wiring. Use only 28-16AWG copper wire for the connection of the Emergency Power Off (EPO) and other optional equipment. Keep all other wiring and uninsulated live parts separate of other NEC Class 2 circuits. Do not connect any circuits to the EPO terminal block unless it can be confirmed that the circuit is a NEC Class 2 circuit.
Electrical Installation – Communication Wiring to EPO and Optional Pin connections J106 (XR Enclosure) and J108 (EPO) J106 Pin Connections: 1 Battery measurement return* J108 Pin Connections: 2 Max. battery temperature* 1 Normally open EPO 3 Battery unit quantity* 2 Normally open EPO return 4 Battery measurement supply* 3 Normally closed EPO 5 Q3 active 4 Normally closed EPO return 6 Q3 active return 5 +24V SELV supply 7 External control of charging 6 SELV ground 8 Ext.
Electrical Installation – Communication Wiring to EPO and Optional Equipment When connecting the Q3 auxiliary signal, use gold-plated N/C auxiliary switch on Q3. XR Enclosure, APC MBP, and Generator Control wiring J106 J200 (XR Batteries) 1 1 2 2 3 3 4 4 5 6 7 8 Q3 switch Charging control switch Pins 1 through 4 are for battery measurement (only applicable to APC XR Enclosures). Pins 5 through 6 are for external maintenance bypass Q3. Pins 7 and 8 are for external charge control.
Electrical Installation – Communication Wiring to EPO and Optional Pin connections J108 (for EPO wiring options) Connect the EPO cable, using one of the following 4 wiring configurations. 1: Dry Contracts Normally Open J108 1 2 EPO switch 3 4 5 6 2: +24V Normally Open J108 1 2 EPO switch 3 4 5 6 3: Dry Contacts Normally Closed J108 1 2 3 EPO switch 4 5 6 4: +24V Normally Closed J108 1 2 3 4 EPO switch 5 6 See EPO wiring options for setup.
General Charge Setting The general charge setting is set to 100% as default. From the Display it is possible to adjust the charge levels to 75%, 50%, 25%, 10% and 0%. If the charge limit input is active (J106, pins 7,8) the UPS will reduce the maximum General Charge effect (100%) to the programmed value. See XR Enclosure, MBP, and Generator Control Wiring for overview of J106. Charge setting procedure From the main menu of the display, select Set-up, and press ENTER.
Leveling Feet Verify that the installation has been electrically wired before setting the leveling feet. Setting the leveling feet Set the leveling feet to ensure the UPS is horizontal when it is in its final operating position. Use a 13/ 14-mm wrench (shipped with UPS) to adjust all 4 leveling feet from front to back, and left to right, until the pads make solid contact with the floor. Use a level tube to check the Enclosure is horizontal.
Floor Anchoring (option) Floor anchoring is an option. If your installation does not include this option, proceed to the Front Panel Installation section. Floor anchoring of stand-alone systems In seismic areas, it is recommended that the installation be bolted to the floor, and that the batteries be secured in the Enclosure by the Battery Securing Brackets. For floor anchoring, use the 2 transport brackets that were used to secure the UPS to the pallet during transport.
Electrical Installation – Floor Anchoring (option) Battery securing Attach two Battery Securing Brackets per Battery Module in such a way that one bracket secures two Battery Units. Insert the two tabs of the Battery Securing Bracket into the slots of the two Battery Units. Push the Battery Securing Bracket to the right and push it downwards. Align the Battery Securing Bracket hole with the hole in the battery shelf. Use one M6 screw to fasten the Battery Securing Bracket to the shelf.
Wiring Verification Procedure Do not connect batteries in the UPS. Use following procedure to verify that the UPS has been wired properly: 5 5 5 5 1. If your installation includes an XR Enclosure, make sure that the DC breaker (if available) is in the OFF position and that both 125A fuses are removed from the XR Enclosure. 2. Check that the power wiring is torqued to 45 lbf.in/5Nm. 3.
Electrical Installation – Wiring Verification Procedure If a problem occurs, phone Customer Support at (1) (800) 800-4272 (US and Canada). Refer to rear cover for contact numbers in other countries. 5 10. Reinstall all wiring access panels and Front Panels to the UPS. If you have purchased any optional equipment, refer to product-specific manuals.
Installation Site Checklist This checklist should be completed by the electrician after the wiring has been completed: Installed at (company name, date, contact)__________________________________________ Name and telephone number of electrician: ___________________________________________ UPS serial number: ______________________________________________________________ Input Circuit Breaker size and type: _________________________________________________ Output fuse size and type: _____________________
LIMITED FACTORY WARRANTY The limited warranty provided by American Power Conversion Corporation (“APC”) in this Statement of Limited Factory Warranty applies only to Products you purchase for your commercial or industrial use in the ordinary course of your business.
Electrical Installation – LIMITED FACTORY WARRANTY Drawings, descriptions APC warrants for the Warranty Period and on the terms of the Warranty set forth herein that the APC Product will substantially conform to the descriptions contained in the APC Official Published Specifications or any of the drawings certified and agreed to by an authorized APC representative, if applicable thereto (“Specifications”).
Electrical Installation – LIMITED FACTORY WARRANTY SERVICE IN CONNECTION WITH THE PRODUCTS. THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES. THE WARRANTIES SET FORTH ABOVE, CONSTITUTE SOLE LIABILITY OF APC AND YOUR EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH WARRANTIES. THE WARRANTIES EXTEND ONLY TO YOU AND ARE NOT EXTENDED TO ANY THIRD PARTIES.
APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways: • Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests. – www.apc.com (Corporate Headquarters) Connect to localized APC Web sites for specific countries, each of which provides customer support information. – www.apc.com/support/ Global support searching APC Knowledge Base and using e-support.
