INT 2702 Lead-Free� Repairing System INSTRUCTION MANUAL Thank you for purchasing Aoyue Int2702 Repairing System. It is important to read the manual before using the equipment. Please keep manual in accessible place for future reference. Manufacturer: AOYUE TONGYI ELECTRONIC EQUIPMENT FACTORY Jishui Industrial Zone, Nantou, Zhongshan City, Guangdong Province, P.R.China http://www.aoyue.
REPLACEMENT AIR NOZZLES This manual is designed to familiarize and instruct the technician with the proper operation and maintenance of the equipment. The “Care and Safety Precautions” section explains the hazards of using any type of soldering or reworking device. Please read carefully and observe the guidelines in order to maximize usage and minimize the risk of injury or accidents .
REPLACEMENT TIPS TABLE OF CONTENTS Product Description …………………………………… 4 Product Illustration …………………………………… 4 Package Inclusion …………………………………… 5 Specifications …………………………………… 6 Functions and Features ……………………………… 7 …………………………………… 8 Assembly and Preparation ……………………………… 9 Control Panel Guide 10 Safety Precautions …………………………………… Operating Guidelines ……………………………… 11 — 19 How to use the RESET button? How to use the CAL (calibration) utility? Initial Procedures Hot Air Gun Soldering Iro
PRODUCT DESCRIPTION BASIC TROUBLESHOOTING GUIDE The Aoyue INT2702 LeadFree Repairing System is a reworking equipment that combines the functionality of Hot Air Gun, Soldering Iron, Smoke Absorber, and Desoldering Gun in one sophisticated package. One of the notable features of this device is the autocooling process of the Hot Air Gun.
BASIC TROUBLESHOOTING GUIDE PACCKAGE INCLUSIONS Case 4: The Vacuum cap is connected but airflow level is still low. SOLUTION: Check the filter pad inside the vacuum cap for dirt that can block the air passage. Clean or replace if necessary. 939 Vacuum Suction Pen 2702 Main Station G001 IC Popper ADDITIONAL SOLUTION: Check for any tangles in the tube of the hot air gun that can cause the air blockage.
BASIC TROUBLESHOOTING GUIDE SPECIFICATION PROBLEM 6: THE UNIT IS VERY NOISY SOLUTION: Make sure the screw at the center of the base of the main unit has been removed. This holds the pump in place during transportation and needs to be removed before using the equipment. MAIN STATION Power Input : Station Dimensions: Weight: available in 110V / 220V 188(w) x 126(h) x 250(d) mm 5.
BASIC TROUBLESHOOTING GUIDE FUNCTION and FEATURES PROBLEM 1: THE UNIT HAS NO POWER 1. Check if the unit is switched ON. 2. Check the fuse. Replace with the same type if fuse is blown. 3. Check the power cord and make sure there are no disconnections. 4. Verify that the unit is properly connected to the power source. ● 3in1 repairing system combining Hot Air Gun, Soldering Iron, and ● Desoldering Gun in one sophisticated package.
CARE and MAINTENANCE SAFETY PRECAUTIONS Checking the soldering iron connection cord for damages CAUTION: Improper usage can cause serious injury to personnel 1. Remove the soldering tip and the nipple. 2. Push the socket out from the handle assembly. 3. Measure the resistance values between the connector and the lead wires at the socket as follows: Pin 1 Red ( + ) and/or damage to equipment.
CARE and MAINTENANCE ASSEMBLY and PREPARATIONS Blower/Vacuum Air Terminal Filters A. Main Station Filters should be cleaned and replaced regularly to avoid dirt which can clog the air passage. More importantly, this will also effectively clean the toxic fumes produced during soldering process. As soon as the equipment has been removed from the package, REMOVE THE SCREW located at the center of the bottom of the main unit. This screw holds the pump in place during transportation.
CONTROL PANEL GUIDE OPERATING GUIDELINES ADDITIONAL NOTES on AUTO-SLEEP MODE 1. 2. 3. LEGEND: 1— 2— 3— 4— 5— 6— 7— The default time before the soldering iron or the desoldering gun goes to sleep mode is 30 minutes. This is also fixed and non configurable. Once the system determines that the time has elapsed, it will gradually decrease the temperature of the soldering iron or the desoldering gun then show the following from the display panel of the SOLDER/DESOLDER TEMPERATURE.
CONTROL PANEL GUIDE OPERATING GUIDELINES F. Activating Soldering Iron & Desoldering Gun Auto-Sleep Mode IMPORTANT REMINDERS: 1. Make sure the equipment is placed on a flat stable surface and all the heatgenerating components placed on their respective holders or stands. 2. Ensure all function switches are OFF prior to reworking. 3. Ensure all terminal connections are properly secured.
OPERATING GUIDELINES OPERATING GUIDELINES A. INITIAL PROCEDURES E. Auto-Stand-By Mode (Hot Air Gun) 1. Plug the device to the main power source using the power cord provided in the package. 2. With all function switches deactivated and all terminal connections properly secured, switch ON the device by activating the main power switch (“9” from the control panel).
OPERATING GUIDELINES OPERATING GUIDELINES D. DESOLDERING GUN 1. Connect the Desoldering Gun connection assembly to the 6pin receptacle at the front of the control panel (“8” from CONTROL PANEL GUIDE). 2. Follow the initial procedures (“A. INITIAL PROCEDURES”). 3. Connect the vacuum tube to the Smoke Absorber Terminal or Vacuum Cap (“7” from the control panel). 4. IMPORTANT: Set the BLOWER or VACUUM ACTIVATION switch to “Vacuum Air”. 5.
OPERATING GUIDELINES OPERATING GUIDELINES C. SOLDERING IRON 6. Reworking task can be started as soon as the desired hot air temperature and airflow level are reached, as also indicated from display panels “11” and “12”, respectively. 7. When reworking is complete, return the Hot Air Gun to its holder and DO NOT immediately turn off the main power switch. 8. Deactivate the Hot Air Gun Activation button first in order to activate the autocooling process.
