Installation Manual
Table Of Contents
- Safe Installation, Use and Service
- APPROVALS
- General Safety Information
- Introduction
- Features And Components
- Installation Considerations
- Installation Requirements
- Gas Pressure Requirements
- Supply Gas Line
- Supply Gas Regulator
- Power Supply
- Mixing Valves
- Dishwashing Machines
- Closed Water Systems
- Thermal Expansion
- Temperature-Pressure Relief Valve
- Condensate Drain
- Combustible Material Storage
- Contaminated Air
- Air Requirements
- Unconfined Space
- Confined Space
- Fresh Air Openings For Confined Spaces
- Outdoor Air Through Two Openings
- Outdoor Air Through One Opening
- Outdoor Air Through Two Horizontal Ducts
- Outdoor Air Through Two Vertical Ducts
- Air From Other Indoor Spaces
- Installation Requirements - Commonwealth of Massachusetts
- Venting Installation
- General Venting Information
- General Venting Instructions
- Venting Requirements
- Venting Installation Sequence
- Power Vent Installation
- Direct Vent Installation
- Vertical Termination Installation
- Sidewall Termination Installation
- Polypropylene Installations
- AL29-4C Vent Installations
- Concentric Termination Installation
- 6 Inch Concentric Termination Installation
- Low Profile Vent Installation
- Water Heater Installation
- Temperature Regulation
- Control System Operation
- Start Up
- Troubleshooting
- Maintenance
- Diagrams
- Notes
- Limited Warranty
62
DISCHARGE PIPE
TEMPERATURE-PRESSURE
RELIEF VALVE
Figure 56
If the Temperature-Pressure Relief Valve on the water heater
weeps or discharges periodically, this may be due to thermal
expansion.
NOTE: Excessive water pressure is the most common cause
of Temperature-Pressure Relief Valve leakage. Excessive
water system pressure is most often caused by "thermal
expansion" in a "closed system." See Thermal Expansion
and Closed Water Systems on page 14. The Temperature-
Pressure Relief Valve is not intended for the constant relief of
thermal expansion.
Temperature-Pressure Relief Valve leakage due to pressure
build up in a closed system that does not have a thermal
expansion tank installed is not covered under the limited
warranty. Thermal expansion tanks must be installed on all
closed water systems.
DO NOT PLUG THE TEMPERATURE-PRESSURE RELIEF
VALVE OPENING. THIS CAN CAUSE PROPERTY DAMAGE,
SERIOUS INJURY OR DEATH.
Explosion Hazard
Temperature-Pressure Relief Valve
must comply with ANSI Z21.22-
CSA 4.4 and ASME code.
Properly sized temperature-
pressure relief valve must be
installed in opening provided.
Can result in overheating and
excessive tank pressure.
Can cause serious injury or death.
VENT SYSTEM
Examine the vent system once a year. Points of inspection are
as follows:
1. Check for obstructions and/or deterioration of the intake air
and/or vent piping and the intake air and vent terminations.
Replace immediately where needed.
2. The debris screens in the intake air and vent terminations
should be should be cleaned of foreign material and soot.
See Figure 22 on page 26.
NOTE: Do not reach inside the vent hood when the heater
is in operation.
3. Check all vent system connections for leakage and repair or
reseal as necessary.
TABLE 20
UN-LIME® PROFESSIONAL DELIMER
Part Number Description
9005416105 4 - 1 gallon (case)
9005417105 1 - 5 gallon
POWERED ANODE RODS
To insure a long, trouble-free operating life, the water heaters
covered in this manual are factory equipped with a powered
anode system. The anode rods are of a permanent design and
do not need replacing unless damaged. Inspection and cleaning
should be performed once a year.
NOTE: Follow the instructions to drain the water heater storage
tank on page 60 rst. Remove the powered anodes from the
water heater by loosening the 3/4" NPT bushing that forms the
top of the anodes. Do not disassemble the retaining nut and
wire terminal from the top while installed in the water heater, the
anode's electrode may fall inside the tank. Remove the entire
anode rod from the water heater prior to inspection. Clean the
anode rods with a soft cloth and reinstall. Follow the instructions
for lling the water heater on page 50 when nished.
DRAIN VALVE AND ACCESS PANELS
The water heaters covered in this manual are equipped with
a drain valve, see Features And Components on page 7 for
location. The water heaters covered in this manual are also
equipped with a cleanout opening for sediment and lime scale
removal. See Figure 55 on page 61.
TEMPERATURE-PRESSURE RELIEF VALVE TEST
Burn hazard.
Hot water discharge.
Keep clear of Temperature-
Pressure Relief Valve
discharge outlet.
It is recommended that the Temperature-Pressure Relief Valve
should be checked to ensure that it is in operating condition
every 6 months.
When checking the Temperature-Pressure Relief Valve operation,
make sure that (1) no one is in front of or around the outlet of the
Temperature-Pressure Relief Valve discharge line, and (2) that
the water discharge will not cause any property damage, as the
water may be extremely hot. Use care when operating valve as
the valve may be hot.
To check the relief valve, lift the lever at the end of the valve
several times, see Figure 56. The valve should seat properly and
operate freely.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold
water inlet to the water heater and drain the water heater, see
Draining And Flushing on page 60. Replace the Temperature-
Pressure Relief Valve with a properly rated/sized new one, see
Temperature-Pressure Relief Valve on page 15 for instructions
on replacement.