Specifications

ManualsBrandsAntunes, AJ ManualsKilnSeries 9100100

P/N 1010678 Rev. F 09/04

DELUXE FOOD

WARMER

Series 9100100

Owner

’

s Manual

MANUFACTURING

NUMBERS:

9100101

9100102

9100103

9100104

9100105

9100106

9100107

9100111

9100112

9100113

9100114

9100115

9100116

9100118

9100121

9100122

9100123

9100124

9100125

9100126

9100128

9100131

9100132

9100133

9100134

9100135

9100136

9100146

9100147

9100156







Summary of content (36 pages)

PAGE 1
MANUFACTURING NUMBERS: 9100101 9100102 9100103 9100104 9100105 9100106 9100107 9100111 9100112 9100113 9100114 9100115 9100116 9100118 9100121 9100122 9100123 9100124 9100125 9100126 9100128 9100131 9100132 9100133 9100134 9100135 9100136 9100146 9100147 9100156 � L IS T ED �� AN I T A T IO L IS N S T ED �� P/N 1010678 Rev.
PAGE 2
DELUXE FOOD WARMER TABLE OF CONTENTS Programming - Timer Models ................................. 12 Steaming Tips......................................................... 14 Hi-Limit Reset Button ............................................. 14 Diagnostic LEDs (Non-Timer Models) Only ........... 14 Diagnostic LEDs (Timer Models) Only ................... 14 Maintenance..............................................................15 Daily Maintenance ..................................................
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DELUXE FOOD WARMER OWNER INFORMATION (continued) Service/Technical Assistance Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit. If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.
PAGE 4
DELUXE FOOD WARMER IMPORTANT SAFETY INFORMATION Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WARNING WARNING GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death. ELECTRICAL WARNING. Indicates information relating to possible shock hazard.
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DELUXE FOOD WARMER IMPORTANT SAFETY INFORMATION (continued) • WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. - Electrical ground is required on this appliance. - Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician. - Do not use an extension cord with this appliance.
PAGE 6
DELUXE FOOD WARMER SPECIFICATIONS Electrical Ratings CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes. DFW SERIES Voltage Watts Amps Hertz 120 1800 15 50/60 120* 1500 12.5 50/60 230 2800 12.2 50/60 Voltage Watts Amps Hertz 120 1800 15 50/60 230 2800 12.2 50/60 WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH. * Canadian unit.
PAGE 7
DELUXE FOOD WARMER SPECIFICATIONS (continued) Shipping Weight Capacities DFW-100 Series 40 lbs (18.2 kg) DFW-200 Series 40 lbs (18.2 kg) DFWT-100 Series 54 lbs (24.5 kg) DFWT-200 Series 54 lbs (24.5 kg) DFWF-250 Series 75 lbs (33.6 kg) DFW Series 2-7/8” (7.3 cm) Deep Half size steam table pan DFWT Series 2-7/8” (7.3 cm) Deep 2/3-size steam table pan DFWF Series 4” (10.2 cm) Deep Full size steam table pan Dimensions B C A Model Dim.
PAGE 8
DELUXE FOOD WARMER INSTALLATION Unpacking Top Cover Trivet 1. Remove unit and all packing materials from shipping carton. Power Cord 2. The unit should come with the items listed below: • Owner’s Manual • Authorized Service Agency Directory • Inlet Hose Assembly (DFW/DFWT/DFWF-200/ 250 only). Pan Pan Diffuser Operating Controls NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-1000. 3.
PAGE 9
DELUXE FOOD WARMER INSTALLATION (continued) Models DFW/DFWT/DFWF-200/250 WARNING Be sure to follow all warnings, precautions, and procedures listed in the Important Safety Information section of this manual before proceeding. CAUTION Water pressure must not exceed 30 psi (2.1 kg/ cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regulator, and set water pressure to 20-25 psi (1.4 - 1.7 kg/ cm2 or 138 - 172 kPa).
PAGE 10
DELUXE FOOD WARMER INSTALLATION (continued) �� Figure 4. Connecting Water Supply to DFW/DFWT/DFWF-200/250 10 P/N 1010678 Rev.
PAGE 11
DELUXE FOOD WARMER OPERATION General Information ALL MODELS When the operate button (Figure 5) is pressed and released, power is supplied to the water pump (Water Tank models) or solenoid valve (Direct Water Hookup models). The pump/solenoid operates and water sprays onto the heated steam generator (Figure 9). The water flashes immediately into steam and steams the product. Ready Light READY Message Display UP TIMER MODELS - DFW/DFWT/DFWF–150/250 EXCEPT DFWF-250 WITH MFG.
PAGE 12
DELUXE FOOD WARMER OPERATION (continued) Programming - Timer Models Operating Instructions For Timer Models 1. Turn the Rocker Switch (power On/Off) to ON (Figure 6). CYC (Total Cycle Time) refers to the total amount of steaming time set for the product. 2. Allow the unit to preheat for approximately 30 minutes. SHO (Shot Interval Time) is the time set between shots of steam during a complete cycle.
PAGE 13
DELUXE FOOD WARMER OPERATION (continued) 7. Press and release the Program button again and use the UP or DOWN arrow buttons to change the SHO setting in minutes (Item F, Figure 7). 10. Press either the Start/Stop or Operate button to store the changes and to exit the PROGRAM mode. NOTE: 00 minutes is recommended. NOTE: The Start/Stop or Operate button may be pressed at any time during programming to store the changes and exit the PROGRAM mode. 8.
PAGE 14
DELUXE FOOD WARMER OPERATION (continued) Steaming Tips • Pre-cooked pasta is easily reconstituted and gives you a hot product without the wetness of the normal “dip” method. • Experiment with your products and different steaming times - a little more or less steam could enhance the appearance/flavor. • If you serve melted cheese on sandwiches, steam is the perfect way to melt cheese. • A steamed bun (which takes about 10-15 seconds) says “Hot Sandwich” to your customer.
PAGE 15
DELUXE FOOD WARMER OPERATION (continued) Fault Codes shown in the Programming section of this manual. When the programming parameters for Minutes/ Seconds/SHO/H2O have been inadvertently changed to a setting below or above their limits, the unit displays the “ERR” fault code. If this code appears, you must clear these settings using the following procedure: �� 1. Turn the Rocker Switch (power On/Off) to OFF. �� 2. Press and hold the Program and the Start/Stop buttons simultaneously. �� 3.
PAGE 16
DELUXE FOOD WARMER MAINTENANCE (continued) Cleaning the Spray Tube and Steam Generator 1. .Pour delimer solution (not supplied onto the Generator surface. Follow the delimer manufacturer’s instructions for proper mixture and use. 1. Turn the unit off and unplug the power cord. Allow the unit to cool down before proceeding. CAUTION If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on the product label. 2.
PAGE 17
DELUXE FOOD WARMER MAINTENANCE (continued) NOTE: Failure to properly clean and dry the above mentioned items may result in the accumulation of water/moisture overnight. This may lead to permanent damage to the equipment’s finish and its accessories. This damage is not covered by warranty. 4. Clean the Filter by running it under tap water. Replace the Filter if the screen is torn or damaged. Water Tank Filter (Models DFW/DFWT-100/ 150 Only) 6. Fill the Water Tank and test the unit. 5.
PAGE 18
DELUXE FOOD WARMER MAINTENANCE (continued) 5. Replace damaged or worn parts as needed. Press firmly On the Top Cover 6. Verify that the Water Pressure Regulator is set to 20-25 PSI (1.4-1.7 kg/cm2 or 138-172 kPa). TOP COVER ADJUSTMENT It is normal for a small amount of steam to escape around the front and sides of the Top Cover. However, excessive steam may indicate the Top Cover Gasket is worn and/or the cover is out of adjustment or damaged. 1.
PAGE 19
DELUXE FOOD WARMER MAINTENANCE (continued) Technical Theory of Operation (Timer Models Only) An audio signal will sound for three seconds at the end of a Timed Cycle. If the heating circuit continues to call for heat and the Generator overheats, a manual resettable Hi-Limit Thermostat will trip and open the generator circuit. When the Rocker Switch (power On/Off) is on, line voltage flows to the primary side of the step down transformer.
PAGE 20
DELUXE FOOD WARMER COOKING GUIDE STEAMING GUIDE MINUTES COOKING GUIDE NOODLES AND RICE Macaroni, Small Elbow or Shell (2 qt. cooked, 1 pt. water, 2 oz. oil) 5 Egg Noodles (2 qt. cooked, 1 pt. water, 2 oz. oil) 6-7 Rice, Converted or Regular (1 lb. with 1 qt. hot water) 20 Rice, Brown (1 lb. with 1 1/2 qt. water) 45 Spaghetti (2 qt. cooked, 1 pt. water, 2 oz. oil) 5 Spaetzle (2 qt. cooked, 1 pt. water, 2 oz.
PAGE 21
DELUXE FOOD WARMER STEAMING GUIDE (continued) COOKING GUIDE MINUTES COOKING GUIDE EGGS Soft Boiled, 8 (In Shell) 6 Hard Boiled, 8 (In Shell) 15 MINUTES Cauliflower, Whole (1 lb.) 13-20 Cauliflower, Florettes, Frozen (2 lb.) 14-18 Corn, Whole Kernel, Frozen (1 1/4 lb.) 4 Poached, 8 3 Green Beans, Whole (1 lb.) 15-17 Scrambled, 1 qt. 5 Green Beans, Whole, Frozen (1 1/2 lb.) 13-14 VEGETABLES Green Beans, Cut, Frozen (1 1/4 lb.) 10 Artichokes, 4 Whole (5 oz. ea.
PAGE 22
DELUXE FOOD WARMER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. If the troubleshooting steps listed do not solve your machine problem, contact a Roundup Authorized Service Agency for further assistance or service.
PAGE 23
DELUXE FOOD WARMER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action “ERR” appears on the Control Display (Timer Models only) Programming and or SHO and H2O values were adjusted/changed improperly (Timer Models Only). Reset the Control Board as described in the Programming section of this manual. See Fault Codes. Unit heats but there is little or no steam produced and/or The product requires more steaming than usual. Water Line Valve is closed (DFW/DFWT/ DFWF-200/250).
PAGE 24
DELUXE FOOD WARMER TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Excessive Condensation in Food Compartment. Water pressure is too high (DFW/ DFWT/DFWF-200/250). Verify that the Water Pressure Regulator is set to 20 - 25 PSI. Adjust accordingly. Programming and or SHO and H2O values were adjusted improperly (Timer Models only). Reprogram the SHO and H2O values as described in the Programming section of this manual. Excessive Steam escapes from front or sides of Steamer.
PAGE 25
DELUXE FOOD WARMER REPLACEMENT PARTS Item Dual Water Pressure Regulator Kit - Part No. 7000235 To Steamer 1 To Steamer 10 2 9 3 4 �� 5 �� 11 12 6 13 1 2 3 4 2080105 2030126 2030125 2040150 5 6 7 8 9 10 11 12 13 0503615 2190129 2090127 2080118 2190113 2110160 2040151 2170114 2170113 Description Qty.
PAGE 26
DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFW/DFWT - 100/150/200/250 Only �� 26 �� P/N 1010678 Rev.
PAGE 27
DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFW/DFWT - 100/150 Series ONLY ��
PAGE 28
DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFW/DFWT - 200/250 Series Only �� 28 �� P/N 1010678 Rev.
PAGE 29
DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFW/DFWT - 100/150/200/250 Series Item 1 Part No. Description 0011115 Top Cover Assy. (DFW Series) (Incl. Nos. 2, 3 & 4) 0011154 Top Cover Assy. (DFWT Series) (Incl. Nos. 2, 3 & 4) 0011162 Top Cover Assy. (Mfg. # 9100128 only) (Incl. Nos. 2, 3 & 4) 2 0020578 Shelf, Top Cover (DFW Series) 0020577 Shelf, Top Cover (DFWT Series) 0020453 Shelf, Top Cover (Mfg.
PAGE 30
DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFW/DFWT - 100/150/200/250 Series Item Part No. 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 2040103 4040145 7000138 0010159 0010584 040K251 0011251 0503333 7000156 7000170 040P138* 308P104* 211P127* 325P109* 325P154* 325P104* 308P103* 308P164* Description Connector, Male, 1/4” Tube Solenoid, 24 VAC Quick Disconnect Body & Plate Kit Filter Assy., Water Tank Inlet Hose Assy.
PAGE 31
DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFWF - 250 Only �� P/N 1010678 Rev.
PAGE 32
DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFWF-250 Only Item 1 Part No. 0011165 2 3 4 5 6 0020769 0021094 7000140 0010147 7000220 7000221 7 7000447 8 4050209 8a 4050210 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 0700452 0700453 0503102 7000141 0503103 210K230 218P145* 0021095 0503186 0503187 2130171 0800113 7000133 0020964 0800219 0501569 040K251 7000135 7000136 28 100P967* 29 7000142 30 204P114* 31 2000188 Description Top Cover Assy.
PAGE 33
DELUXE FOOD WARMER WIRING DIAGRAM DFW/DFWT/DFWF-150/250 Only Timer Models Only - Except DFWF-250 units with Mfg. No.
PAGE 34
DELUXE FOOD WARMER WIRING DIAGRAM (continued) DFW/DFWT-100/200 and DFWF-250 Models with Mfg. No. 9100147 Only. Timer Models Only.
PAGE 35
DELUXE FOOD WARMER NOTES P/N 1010678 Rev.
PAGE 36
LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.