manUfactUrInG nUmbers: 9100101 9100102 9100103 9100104 9100105 9100106 9100107 9100111 9100112 9100113 9100114 9100115 9100116 9100118 9100121 9100122 9100123 9100124 9100125 9100126 9100128 9100131 9100132 9100133 9100134 9100135 9100136 9100146 9100147 9100156 C L IS T ED US AN I T A T IO L IS ERTEK INT N S DELUXE FOOD WARMER T ED CM P/N 1010678 Rev.
Deluxe food warmer Table of contents Operation.................................................................... 11 General Information..................................................11 Operating Instructions For (Non-Timer) Models.......11 Operating Instructions For Timer Models ................12 Programming - Timer Models...................................12 Hi-Limit Reset Button...............................................14 Diagnostic LEDs (Timer Models) Only.....................
Deluxe food warmer Owner information (continued) Service/Technical Assistance Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit. If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.
Deluxe food warmer Important Safety Information Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. Warning Warning GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death. ELECTRICAL WARNING. Indicates information relating to possible shock hazard.
Deluxe food warmer Important safety information (continued) • Warning electrical shock hazard. Failure to follow these instructions could result in serious injury or death. • To ensure proper steaming characteristics, some calcium/mineral deposits must be present on the generator surface. If, during cleaning, the surface does become free of calcium/ mineral deposits, add plain tap water to the surface and allow it to boil off.
Deluxe food warmer Specifications Electrical Ratings Caution All electrical connections must be in accordance with local electrical codes and any other applicable codes. DFW Series Voltage Watts Amps Hertz 120 1800 15 50/60 120* 1500 12.5 50/60 230 2800 12.2 50/60 Voltage Watts Amps Hertz 120 1800 15 50/60 230 2800 12.2 50/60 Warning ELECTRICAL SHOCK HAZARD. Failure to follow the instructions in this manual could result in serious injury or death. * Canadian unit.
Deluxe food warmer Specifications (continued) Shipping Weight Capacities DFW-100 Series 40 lbs (18.2 kg) DFW-200 Series 40 lbs (18.2 kg) DFWT-100 Series 54 lbs (24.5 kg) DFWT-200 Series 54 lbs (24.5 kg) DFWF-250 Series 75 lbs (33.6 kg) DFW Series 2-7/8” (7.3 cm) Deep Half-size steam table pan DFWT Series 2-7/8” (7.3 cm) Deep Two-third-size steam table pan DFWF Series 4” (10.
Deluxe food warmer Installation Unpacking Top Cover Trivet 1. Remove unit and all packing materials from shipping carton. Power Cord 2. The unit should come with the items listed below: • Owner’s Manual • Authorized Service Agency Directory • Inlet Hose Assembly (DFW/DFWT/DFWF-200/ 250 only). Pan Pan Diffuser Operating Controls NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-1000. 3.
Deluxe food warmer Installation (continued) Warning Be sure to follow all warnings, precautions, and procedures listed in the Important Safety Information section of this manual before proceeding. Tank Cover Caution All electrical connections must be in accordance with local electrical codes and any other applicable codes. Figure 3. Filling Water Tank DFW/DFWT-100/150 Caution This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc.
Deluxe food warmer Installation (continued) Cold Water Flow Connect Quick Disconnect Insert Here Flexible Nylon Braided 1/4 " I.D. Tubing (Not Supplied) Shut Off Valve (Not Supplied) Quick Disconnect Insert Worm Clamp Water Pressure Regulator & Strainer Assy. (P/N 7000314) Inlet Hose & Strainer Assy. (Supplied) Figure 4. Connecting Water Supply to DFW/DFWT/DFWF-200/250 Models DFW/DFWT/DFWF-200/250 Caution Water pressure must not exceed 30 psi (2.1 kg/ cm2 or 207 kPa).
Deluxe food warmer Operation General Information All Models When the operate button (Figure 5) is pressed and released, power is supplied to the water pump (Water Tank models) or solenoid valve (Direct Water Hookup models). The pump/solenoid operates and water sprays onto the heated steam generator (Figure 9). The water flashes immediately into steam and steams the product. Ready Light READY Message Display UP Timer Models - DFW/DFWT/DFWF–150/250 Except DFWF-250 with Mfg.
Deluxe food warmer Operation (continued) Operating Instructions For Timer Models Programming - Timer Models CYC (Total Cycle Time) refers to the total amount of steaming time set for the product. 1. Turn the power on (Figure 6). 2. Allow the unit to preheat for approximately 30 minutes. SHO (Shot Interval Time) is the time set between shots of steam during a complete cycle. IMPORTANT: The flashing green Ready Light will become steady when the unit is up to temperature and ready to be used.
Deluxe food warmer Operation (continued) 7. Press and release the Program button again and use the UP or DOWN arrow buttons to change the SHO setting in minutes (Item F, Figure 7). 10. Press either the Start/Stop or Operate button to store the changes and to exit the Program mode. NOTE: The Start/Stop or Operate button may be pressed at any time during programming to store the changes and exit the Program mode. NOTE: 00 minutes is recommended. 8.
Deluxe food warmer Operation (continued) Reset Button Diagnostic LEDs (Timer Models) Only Cap This control board has 4 diagnostic LEDs described below. Green (Program): When lit, indicates the unit is in Program mode. Yellow (Audio): When lit, indicates 10-15 VDC is being supplied to the audio signal. The audio signal will sound and the LED will be lit for approximately 3 seconds. Red (Heat): When lit, indicates the unit is calling for heat by supplying 10-15 VDC to the solid state relay.
Deluxe food warmer Operation (continued) Fault Codes When the programming parameters for Minutes/ Seconds/SHO/H2O have been inadvertently changed to a setting below or above their limits, the unit displays the “ERR” fault code. If this code appears, you must clear these settings using the following procedure: READY ERR 1. Turn the power off. 2. Press and hold the Program and the Start/Stop buttons simultaneously. UP DOWN PROGRAM START/STOP 3. Turn the unit on while holding the buttons.
Deluxe food warmer Maintenance (continued) Monthly Maintenance Trivet The Deluxe Food Warmer utilizes an open Steam Generator. Water sprayed onto the Generator surface flashes into steam immediately, but the minerals in the water do not steam. They stay on the Generator surface.
Deluxe food warmer Maintenance (continued) Water Tank Filter (Models DFW/DFWT-100/ 150 Only) Checking and Cleaning the Water Strainer (Monthly) DFW/DFWT/DFWF-200/250 Only The Water Tank Filter is used to prevent particles or food products from entering and damaging the water pump. Inspect and clean this filter monthly or more regularly using the following procedure.
Deluxe food warmer Maintenance (continued) Top Cover Adjustment Press Firmly On The Top Cover It is normal for a small amount of steam to escape around the front and sides of the Top Cover. However, excessive steam may indicate the Top Cover Gasket is worn and/or the cover is out of adjustment or damaged. 1. With the Top Cover closed, loosen the four (4) rear hinge bracket screws (Figure 12) one turn only. 2. Push down on the Top Cover heavily (Figure 12).
Deluxe food warmer Troubleshooting Warning To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. If the troubleshooting steps listed do not solve your machine problem, contact a Roundup Authorized Service Agency for further assistance or service.
Deluxe food warmer Troubleshooting (continued) Problem Possible Cause Corrective Action “ERR” appears on the Control Display (Timer Models only). Programming and or SHO and H2O values were adjusted/changed improperly (Timer Models Only). Reset the Control Board as described in the Programming section of this manual. See Fault Codes. Unit heats but there is little or no steam produced and/or The product requires more steaming than usual. Water Line Valve is closed (DFW/DFWT/DFWF-200/250).
Deluxe food warmer Troubleshooting (continued) Problem Possible Cause Corrective Action Excessive condensation in Food Compartment. Water pressure is too high (DFW/DFWT/DFWF-200/250). Verify that the Water Pressure Regulator is set to 20–25 psi. Adjust accordingly. Programming and or SHO and H2O values were adjusted improperly (Timer Models only). Reprogram the SHO and H2O values as described in the Programming section of this manual. Excessive Steam escapes from front or sides of steamer.
Deluxe food warmer Replacement Parts Item Dual Water Pressure Regulator Kit - Part No. 7000235 To Steamer 1 To Steamer 10 2 9 3 4 18 ! WARNING R91G-24K-NLN TEMP 125 F°MAX OUTLET 125 PSIGMAX INLET 150 PSIG MAX MADE IN USA IMI 5 MISUSE OF PRODUCTMAY CAUSE PERSONALINJURY.READ ASME INSTALATION/OPERATING INTRUCT 11 12 6 13 1 2 3 4 2080105 2030126 2030125 2040150 5 6 7 8 9 10 11 12 13 0503615 2190129 2090127 2080118 2190113 2110160 2040151 2170114 2170113 Description Qty.
Deluxe food warmer Replacement parts (continued) DFW/DFWT - 100/150/200/250 Only See Inset A 24 59 64 22 2 21 3 23 1 4 20 66 5 6 7 19 8 17 63 61 18 16 9 (See page 5) Inset A - Parts are used on DFWT-150 with manufacturing number 9100128 only. 29 27 15 25 60 13 28 12 14 P/N 1010678 Rev.
Deluxe food warmer Replacement parts (continued) DFW/DFWT - 100/150 Series ONLY Inset A (Non-Timer) Models DFW/DFWT-100 34 35 36 8 64 55 75 37 79 See Inset B 9 73 NES ANTU T6 T5 MADE .
Deluxe food warmer Replacement parts (continued) DFW/DFWT - 200/250 Series Only 10 Inset A (Non-Timer) Models DFW/DFWT-200 34 76 See Page 22 for Strainer Parts 37 74 35 36 64 55 52 75 See Inset B 79 9 8 70 73 81 54 39 59 40 See Inset A Inset A Timer Models DFW/DFWT-250 34 64 31 35 Inset B 38 53 74 59 49 36 8 50 64 55 75 7 45 48 47 69 46 58 68 79 70 74 43 42 54 39 41 P/N 1010678 Rev.
Deluxe food warmer Replacement parts (continued) DFW/DFWT - 100/150/200/250 Series Item 1 Part No. 0011115 Description Top Cover Assy. (DFW Series) (Incl. Nos. 2, 3 & 4) 0011154 Top Cover Assy. (DFWT Series) (Incl. Nos. 2, 3 & 4) 0011162 Top Cover Assy. (Mfg. # 9100128 only) (Incl. Nos. 2, 3 & 4) 2 0020578 Shelf, Top Cover (DFW Series) 0020577 Shelf, Top Cover (DFWT Series) 0020453 Shelf, Top Cover (Mfg.
Deluxe food warmer Replacement parts (continued) DFW/DFWT - 100/150/200/250 Series Item 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 Part No.
Deluxe food warmer Replacement parts (continued) DFWF - 250 Only Inset B Timer Model only 35 24 36 B 37 38 A K 8 B 44 22 M 2 21 3 F 23 1 4 L 20 5 19 P 45 6 I 43 39 A 40 7 Inset A Non-Timer Model Mfg. No. 9100147 8 17 E D 18 16 35a See Inset B See Inset A 9 (See Page 5) K 38a 36 37 B 44 M 46 P 10 11 8 B 43 40 B 14 I 39 A 15 L 12 A 34 33 25 42 29 N 7 See Page 25 for Strainer Parts 32 31 H 30 G I 41 K 28 28 27 26 P/N 1010678 Rev.
Deluxe food warmer Replacement parts (continued) DFWF-250 Only Item 1 Part No. 0011165 2 3 4 5 6 0020769 0021094 7000140 0010147 7000220 7000221 7 7000447 8 4050209 8a 4050210 9 0700452 0700453 10 0503102 11 7000141 12 0503103 14 210K230 15 218P145* 16 0021095 17 0503186 18 0503187 19 2130171 20 0800113 21 7000133 22 0020964 23 0800219 24 0501569 25 040K251 26 7000135 27 7000136 28 100P967* 29 7000142 30 204P114* 31 2000188 Description Top Cover Assy. (Incl.
Deluxe food warmer Wiring Diagram DFW/DFWT/DFWF-150/250 Only Timer Models Only - Except DFWF-250 units with Mfg. No. 9100147 WIRING DIAGRAM POWER CORD GRN GRN-YEL WHT/BLU # 18 GA. AWM-105°C 22 GA. AWM-105°C MOMENTARY BLU BLU GND GRN HI-LIMIT THERMOSTAT WHT WHT HEATER WHT S.S.
Deluxe food warmer WIRING DIAGRAM (continued) DFW/DFWT-100/200 and DFWF-250 Models with Mfg. No. 9100147 Only. Timer Models Only. WIRING DIAGRAM POWER CORD NOTE: ALL WIRES TO BE 14 GA. AWM-105°C UNLESS OTHERWISE SPECIFIED. # 18 GA. AWM-105°C GRN GRN-YEL WHT/BLU BLK/BRN 22 GA. AWM-105°C THERMISTOR S.S.
LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.
