User Manual
Plunger Pumps
 Operating Instructions and Parts Manual  RSV Series Pumps
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through the pump.
3.  Flush the pump with fresh water 
before the next use.
4.  In freezing conditions failure to 
do this may cause internal pump 
damage.
5.  For long periods of storage in 
non-freezing areas the solution 
will keep the seals and O-rings 
lubricated.
Service Pumps
Servicing the Valves
The inlet and discharge valves in this 
series pumps are all the same. The 
valves are located under the six 19mm 
hex plugs. The inlet valves are located 
on the inside portion of the head under 
the seal assemblies and the discharge 
valves are located on the top row of the 
pump head.
Tools required: #8-32x” machine screw 
and diagonal pliers, screw driver, 19mm 
socket, ratchet, and torque wrench.
Discharge Valve 
Removal:
1.  Remove the valve 
cap. (See Figure 5)
2.  Inspect the valve 
cap O-ring for any 
damage, replace if 
necessary.
3.  Screw the machine screw 
into the hole on top of the valve 
cage (approx 1/8”). Using the 
diagonal pliers grasp the screw at 
the lowest reachable point. Using 
the pump head as a base, push 
down on the pliers, the 
valve will lift out. (See 
Figure 6)
4.  Use a small probe to 
move the poppet up 
and down to assure that 
the valve is functioning 
properly and that no 
debris is stuck in the 
valve. (See Figure 7)
5.  Inspect the valve o-ring 
for any damage, replace 
if necessary. 
Discharge Valve Assembly:
1.  Insert the valve 
assembly squarely 
into the port 
pushing it into place 
with a deap well 
socket (you will feel 
the valve assembly 
seat). (See Figure 8)
3.  Install the 
valve cap 
and torque 
to the proper 
specification. 
(See Figure 9) 
Servicing the Packings/Seals and 
Inlet Valves 
To access the water seals and inlet 
valves for inspection or replacement, 
you will first need to remove the head 
of the pump.
Tools required: 5mm hex socket, 
ratchet, (2) long screwdrivers, channel 
lock pliers, mechanics pick and torque 
wrench.
Figure 5
Figure 6
Installation (continued)
Figure 7
Figure 9
Figure 8










