® ION -U EU H 7P/80-85P/17(E)P/19P Extension Unit Manual MF0200A9D
DISCLAIMER: This document has been developed by CommScope, and is intended for the use of its customers and customer support personnel. The information in this document is subject to change without notice. While every effort has been made to eliminate errors, CommScope disclaims liability for any difficulties arising from the interpretation of the information contained herein.
Table of Contents TABLE OF CONTENTS 1. GENERAL 6 1.1. USED ABBREVIATIONS 6 1.2. HEALTH AND SAFETY 7 1.3. PROPERTY DAMAGE WARNINGS 7 1.4. COMPLIANCE 8 1.5. ABOUT COMMSCOPE 11 1.6. INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT 12 2. INTRODUCTION 14 2.1. PURPOSE 14 2.2. ION-U HIGH POWER REMOTE AND EXTENSION UNITS 14 3. FUNCTIONAL DESCRIPTION 15 4. COMMISSIONING 16 4.1. GENERAL 16 4.2. 4.2.1. 4.2.2. 4.2.3. 4.2.4. 4.2.5. 4.2.6.
Table of Contents 5. ALARMS 41 5.1. BITE AND ALARMS 41 5.2. TROUBLESHOOTING 41 5.3. STATUS LED ALARMS 41 6. MAINTENANCE 42 6.1. GENERAL 42 6.2. REPLACING THE FAN UNIT 43 6.3. CLEANING THE HEAT SINK 44 7. APPENDIX 45 7.1. ILLUSTRATIONS 45 7.2. SPECIFICATIONS 46 7.3. SPARE PARTS 46 7.4. LIST OF CHANGES 46 8.
Figures and Tables FIGURES AND TABLES figure 3-1 ION-U High Power EU block diagram ........................................................ 15 figure 4-1 Maximum distance between RU and EU ................................................... 18 figure 4-2 Wall mounting – pitches ............................................................................. 19 figure 4-3 Pole mounting – pitches .............................................................................
1. General 1. General 1.1.
1. General 1.2. Health and Safety 1. Danger: Electrical hazard. Danger of death or fatal injury from electrical current. Obey all general and regional installation and safety regulations relating to work on high voltage installations, as well as regulations covering correct use of tools and personal protective equipment. 2. Danger: Electrical hazard. Danger of death or fatal injury from electrical current inside the unit in operation. Before opening the unit, disconnect mains power. 3.
1. General 8. Notice: Only license holders for the respective frequency range are allowed to operate this unit. 9. Notice: Make sure the repeater settings are correct for the intended use (refer to the manufacturer product information) and regulatory requirements are met. Do not carry out any modifications or fit any spare parts, which are not sold or recommended by the manufacturer. 1.4. Compliance 1.
1. General 4. Notice: For installations which have to comply with FCC/Industry Canada requirements: English : This device complies with FCC Part 15 and Industry Canada license exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. This device complies with Health Canada’s Safety Code.
1. General 7. Note: For a Class A digital device or peripheral: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
1. General 1.5. About CommScope CommScope is the foremost supplier of one-stop, end-to-end radio frequency (RF) solutions. Part of the CommScope portfolio are complete solutions for wireless infrastructure from top-of-the-tower base station antennas to cable systems and cabinets, RF site solutions, signal distribution, and network optimization. For patents see www.cs-pat.com. CommScope has global engineering and manufacturing facilities.
1. General 1.6. International Contact Addresses for Customer Support Canada United States CommScope Canada Andrew LLC, A CommScope Company Mail 505 Consumers Road, Suite 803 Toronto M2J 4V8, Canada Mail 620 North Greenfield Parkway Garner, NC 27529, U.S.A. Phone +1-905-878-3457 (Office) +1-416-721-5058 (Cell) Phone +1-888-297-6433 Fax +1-905-878-3297 A Fax E-mail wisupport@commscope.com Caribbean & South American Region CommScope Cabos do Brasil Ltda.
1. General United Kingdom Scandinavia Andrew Wireless Systems UK Ltd Andrew Norway (AMNW) Mail Unit 15, Ilex Building Mulberry Business Park Fishponds Road Wokingham Berkshire RG41 2GY, England Mail P.O. Box 3066 Osloveien 10 Hoenefoss 3501 Norway Phone +44-1189-366-792 Phone + 47 32-12-3530 Fax +44-1189-366-773 Fax + 47 32-12-3531 E-mail wisupport.uk@commscope.com E-mail wisupport@commscope.
2. Introduction 2. Introduction 2.1. Purpose Mobile telephone and public safety systems transmit signals in two directions between base transceiver station (BTS) and mobile stations (MS) within the signal coverage area to carry voice and data traffic. If weak signal transmissions occur within the coverage area because of indoor applications, topological conditions or distance from the transmitter, extension of the transmission range can be achieved by means of an optical distributed antenna system (DAS).
3. Functional Description 3.
4. Commissioning 4. Commissioning 4.1. General Read and observe chapter 1.2 Health and Safety as well as the description carefully to avoid mistakes and proceed step by step as described. Do not operate the Extension Unit without terminating the antenna connectors. The antenna connectors may be terminated by connecting them to their respective antennas or to a dummy load.
4. Commissioning 5. Notice: Ensure that there is free access to the electrical connections as well as to the cabinet. The approved bending radius of the connected cables must not be exceeded. See chapter 7.1 for more details. 6. Notice: If any different or additional mounting material is used, ensure that the mounting remains as safe as the mounting designed by the manufacturer. The specifications for stationary use of the Extension Unit must not be exceeded.
4. Commissioning 4.2.3. Mounting distance between RU and EU The Extension Unit has to be connected to the Remote Unit via cable bridge. The length of the cable bridge determines the maximum mounting distance between the Remote Unit and the Extension Unit. Length 420 mm 1200 mm 2000 mm Distance 45 mm / 1.77” 825 mm / 32.48” 1625 mm / 63.97” max. Distance Cable bridge f rom/ t o RU 00 R1 .
4. Commissioning 4.2.4. Wall mounting procedure Notice: It is the responsibility of the installer to verify that the supporting surface will safely support the combined load of the electronic equipment and all attached hardware and components and to ensure that the EU is safely and securely mounted. 1. Mark the position of the drilling holes (for pitches refer to figure 4-2 Wall mounting). Drill four holes at the marked positions and insert dowels*. 2.
4. Commissioning 4.2.5. Pole mounting procedure with screw bands Standard mounting hardware cannot be used to mount the Extension Unit to a pole, a column, or other similar structures. Additional hardware must be used for this type of installation. The pole-mounting kit includes two mounting brackets with screw bands, (worm gear) clamps to mount the brackets to the pole and two M8x25 screws, flat washers, and split lock washers per bracket to attach the Extension Unit to the bracket. A 775 min.
4. Commissioning 3. Hang the Extension Unit into the upper bracket, insert it into the lower bracket, and fasten it to the lower bracket with the M8x25 screws ©, split lock washers (D) and washers (E), see chapter 4.2.4. The maximum diameter of the pole or column must not exceed 120 mm (4.7 inch). ax. 120 m figure 4-6 Pole mounting – max. diameter 4.2.6.
4. Commissioning figure 4-8 Pole mounting – pitches figure 4-9 Pole mounting – brackets figure 4-10 Pole mounting – fasten EU 1. Apply this procedure to both mounting brackets on both sides: Screw a hexagon nut (E) to the threaded bolt and place a flat washer (F)) on it. Insert this side of the bolt into the mounting bracket (A). Then, fasten the mounting bracket with a flat washer (F), split lock washer (G), and the locking nut (D). See figure 4-7 Pole mounting – with brackets. 2.
4. Commissioning 4.3. Electrical Installation 4.3.1. Health and Safety for electrical installation Read and observe the notices in chapter 1.2 Health and Safety. 1. Danger: Electrical hazard. Danger of death or fatal injury from electrical current. Obey all general and regional installation and safety regulations relating to work on high voltage installations, as well as regulations covering correct use of tools and personal protective equipment. 4.3.2.
4. Commissioning 4.3.3. Connections The ION-U EU ports and connectors shown below are located at the base of the EU.
4. Commissioning Port/Conn A EXPANSION B ANT C STATUS D PROBE E Grounding Bolts F MAINS ION-U High Power EU Connectors/Indicators Purpose This connector is used to interconnect to the Remote Unit to provide additional bands of coverage. This connector is used for transmitting and receiving signals to and from an antenna, antenna splitter, or cross-band coupler. This LED provides a visual warning of an alarm condition. The color of the LED indicates the severity of the alarm.
4. Commissioning F figure 4-12 ION-U EU H 7P/80-85P/17(E)P/19P DC version connector flange Port/Conn ION-U High Power EU Connectors/Indicators Purpose All, except MAINS The connectors and indicators for the AC and the DC version are identical except for the MAINS connector. MAINS This connector provides the power to EU models that use standard DC (-60 to -48 Vdc) power.
4. Commissioning 4.3.4. Grounding (Earthing) The EU must be grounded (earthed). When double grounding lugs are used they must support M6 studs with a stud hole spacing of 15.88 mm (5/8”). 1. Connect an earth-bonding cable to one or both of the grounding bolt connections provided on the connector flange of the Extension Unit. Do not use the grounding connection to connect external devices. figure 4-13 Grounding bolts figure 4-14 Grounding bolt, schematic view 2.
4. Commissioning 4.3.5. Connection of the antenna cable The Extension Unit has 4.3-10 type antenna connectors labelled “ANT”. When attaching the antenna cable connector, it is recommended to refer to the corresponding documentation of the connector manufacturer. The bending radius of the antenna cable must remain within the given specifications. The selection of cable and antenna is an important consideration.
4. Commissioning 4.3.5.1. Cleaning procedure for RF cable connectors The figures in this chapter illustrate the cleaning procedure and do not show the actual EU. 1. What is needed for the cleaning? a. Isopropyl alcohol b. Compressed air c. Lint-free wipe d. Cotton buds 2. Remove protective cap from the RF connector. Caution: Risk of injury by flying particles when compressed air is used. Wear protective clothing, especially protective glasses. 3.
4. Commissioning 5. Clean the lip of the inner ring with a cotton bud drenched with isopropyl alcohol. 6. Clean the inside surface of the inner ring with a cotton bud drenched with isopropyl alcohol. 7. Clean the inside of the center conductor spring tines with a cotton bud drenched with isopropyl alcohol. 8. Clean in the similar way the connector of the connected cable. Remove protective caps from the unit connector first.
4. Commissioning 9. Remove metal chips and small particles from the mating and inner surfaces of the connector using compressed air. 10. Continue with the winding area using lint-free wipe drenched with isopropyl alcohol. 11. Continue with the inside mating surface of the inner ring. 12. Clean the outside surface of the center pin.
4. Commissioning 4.3.5.2. Antenna cable connector assembly 1. What is needed for the connector assembly? a. Torque wrench. b. (Adjustable) counter wrench 2. Join the connectors and turn the coupling nut until the thread grips. 3. Push in the connector until it clicks. 4. Fasten the coupling nut hand-tight. Do not turn the connector but the coupling nut only.
4. Commissioning 5. Retain the cable connector with the counter wrench and fasten the coupling nut with the Torque wrench torque wrench until the torque is applied (torque wrench clicks). Counter wrench For angled antenna connectors use your hand to retain the cable connector and fasten the coupling nut with the torque wrench. Make sure only the coupling nut is turned, not the cable connector. 4.3.6.
4. Commissioning Pin PE Pin1 Pin3 Pin2 figure 4-15 Mains power connector figure 4-16 Mains power cable – AC The Mains cable is part of the delivery. It’s available in two wiring configurations: Prot ect ive Cap Pin 1 2 3 PE Wiring 1 Name Color Phase Black Neutral White n.c. n.c Ground Green Pin 1 2 3 PE Wiring 2 Name Color Phase Brown Neutral Blue n.c. n.c Ground Green/Yellow table 4-3 AC power cable pinning For the AC power supply connection, a minimum cross section of 1.5 mm2 is required.
4. Commissioning 4.3.6.2. Mains power connection DC Caution: Danger of electrical hazard by high current. Disconnect mains power before opening the DC connector housing. Note: The Mains cable must be properly secured observing local regulations and electrical codes. Be sure to allow enough slack in the cable at the EU to mount or dismount the cable into the DC Mains connector of the EU. Unscrew the two M3 x 12 captive screws and take off the cover from the DC Mains connector housing.
4. Commissioning First, install a conduit fitting (not contained in scope of delivery) to the 34.52 mm hole. This must be a suitable fitting for a 1 Inch conduit with lock nut. Inside, the clearance around the hole is 5 mm, the maximum space for the nut is 8 mm. Then, insert your wiring through the opening and mount it to the M6 mains terminals. Observe the correct polarity. Close the conduit fitting to ensure water tightness.
4. Commissioning 4.3.7. Extension Unit port connection The EU connector is used to connect a cable bridge to the Remote Unit. This port provides control and RF signaling to and from the Extension Unit. Front View figure 4-17 EU (Extension Unit) connector Pin 1 2 3 4 5 6 7 7-Pin Assignment RF n.c. System Bus RF (if Pin installed) System Bus n.c. RF table 4-4 EU connector pinning Attention: The cable bridge connector is a push-pull connector. Ensure not to insert it at an angle into the EU connector.
4. Commissioning Connector coupler Pin-holder figure 4-19 Mounting the EU cable bridge Take the cable bridge connector at the connector coupler and insert it carefully to the EU connector. Use the green markings to align the connector, turn it without pressure until the noses catch the notches and carefully push it at right angle into the connector. Then take the cable bridge connector (Pin-holder) and push it into the EU connector until the lock clicks.
4. Commissioning 4.4.
4.
5. Alarms 5. Alarms 5.1. Bite and Alarms The Built-In Test concept comprises the monitoring of the power supplies, the power amplifiers, and fan units. All occurring alarms can be checked via software at the Master Unit. As soon as the software acknowledges a valid alarm, a message is transmitted to the Master Unit. If the reason for the alarm has been cleared or if the alarm should continue, a new alarm message will not be repeated.
6. Maintenance 6. Maintenance 6.1. General Read and observe the notices in chapter 1.2 Health and Safety. Caution: Rotating fans. Risk of injury in operation. Wear tight-fitting clothes and disconnect mains before connecting or replacing or cleaning the fan unit. Caution: The unit reaches high temperature in operation. Risk of burns by hot surface. Do not touch the unit before it has sufficiently cooled down. Note: Note: The Extension Unit does not require preventative maintenance measures.
6. Maintenance 6.2. Replacing the Fan Unit Replacement of the fan unit is not required as a preventative measure. Only when an alarm indicates a malfunctioning of a fan, must the unit be exchanged. Note: Please observe that the fan unit can only be replaced as a whole. Do not remove the fans separately. Read and observe chapter 1.2 Health and Safety as well as the instructions in chapter 6.1 General before starting with the replacement. 1. Switch off the Extension Unit.
6. Maintenance 6.3. Cleaning the Heat Sink Note: Read and observe chapter 1.2 Health and Safety as well as the instructions in chapter 6.1 General before starting with the replacement procedure. Then, proceed as follows: 1. Switch off the Extension Unit. Make sure that mains power is disconnected for the following procedure. 2. Remove the fan cover and fan unit from the Extension Unit as described in chapter 6.2 Replacing the Fan Unit.
7. Appendix 7. Appendix 7.1. Illustrations 176 824 Airf low 12.5 R4 5m in. 150 75 Power IN Cable .
7. Appendix 7.2. Specifications This manual is valid for the following Extension Units: ID No 7698401-xxxx* 7698401-0001 7698401-0002 7698401-0003 7698401-0004 Denomination ION-U EU H 7P/80-85P/17P/19P ION-U EU H 7P/80-85P/17P/19P AC ION-U EU H 7P/80-85P/17P/19P DC ION-U EU H 7P/80-85P/17EP/19P AC ION-U EU H 7P/80-85P/17EP/19P DC * The xxxx suffix is the identifier for the specific configuration of the Extension Unit.
8. Index 8. Index A H Alarms Bite and Alarms ................................................. 41 EU ...................................................................... 41 Handling of Alarms ............................................ 41 List ..................................................................... 41 Status LED ........................................................ 41 ANT RF .................................................................. 25 Health and Safety ......................
