INSTALLATION & OPERATION MANUAL BCD605 DC Battery Charger An ISO9001 and AS9100 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.
Copyright (2005-2014) Analytic Systems Ware (1993) Ltd.
IMPORTANT & SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS — This manual contains important safety and operating instructions for the battery charger. ALL BATTERY CHARGERS 1. CAUTION — To reduce risk of injury, charge only lead acid or sealed gel cell type rechargeable batteries. Other types of batteries may burst causing personal injury and damage. 2. Do not expose battery charger to rain or snow. 3.
v. NEVER smoke or allow a spark or flame in vicinity of battery or engine. vi. Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery or other electrical part that may cause explosion. vii. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery can produce a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn. viii.
Introduction This all new single board design incorporates state of the art switchmode technology for unmatched efficiency and ultra-quiet operation. Multiple stages of filtering reduce radiated or conducted noise to very low levels. Extra features include adjustable output voltage, audible and visual indicators for low input voltage, low output voltage and over temperature.
Specifications Model BCD605-12-12 BCD605-12-24 Input Volts (DC) 10.5 - 14 10.5 - 28 Input Amps (max) 50 Output Volts (DC) 13.6 ± 0.5 V 27.2 ± 0.5 V Charging Amps * 42 * 21 Output Crowbar Output Volts x (1.3 ± 1%) Input Fuses AGC 30 x 2 Amp Output Fuses AGC 25 x 2 Amp Low Input Voltage Alarm 10.5 VDC Low Output Voltage Alarm Output Voltage minus 2.
Installation MOUNTING Mount the unit in a DRY location. Allow at least 1 inch of clearance for adequate cooling. POWER CONNECTION The unit is supplied with three foot power input leads. This should normally be adequate to connect to a source of power. If you must extend the cable: • Use the smallest extension length possible. • Use no less than 10 gauge conductors. • Splice and solder the joints. • Protect the joints with heat shrink tubing.
Operation Turn the power switch on the front of the unit on to energize the outputs. If you wish to adjust the output voltage, first attach a good digital voltmeter to the output terminals to monitor the voltage. Next, remove the cover plate (secured by 2 screws) to expose the output adjust potentiometer. Reach in with a very small flat blade screwdriver to rotate the potentiometer. Clockwise increases the output voltage, and counter clockwise decreases it.
Remote Control Option A remote control panel may be connected to the converter using a 9-pin D-connector, which attaches to the side of the battery charger. The remote control panel and D connector are part of the remote control option. The remote control panel allows the unit to be operated remotely as well as duplicating all the diagnostic indicators and audible alarm. IMPORTANT: This remote is to be used only on Battery Chargers manufactured by Analytic Systems.
Special Services & Options Conformal Coating INCLUDED ON ALL UNITS UNLESS REQUESTED NOT TO as of April 1, 2014 Option “c” Ruggedization Package (EXTRA Conformal Coating and RTV Compound) Option “v” Marine / Industrial Pkg (EXTRA Conformal dipping and RTV Compound) Option “MS” Military Pkg (incl.
Limited Warranty 1. The equipment manufactured by Analytic Systems Ware (1993) Ltd. (the “Warrantor”) is warranted to be free from defects in workmanship and materials under normal use and service. 2. This warranty is in effect for: a. 3 Years from date of purchase by the end user for standard products offered in our catalog. b. 2 Years from date of manufacture for non-standard or OEM products c. 1 Year from date of manufacture for encapsulated products. 3.
An ISO9001 and AS9100 Registered Company Battery Chargers • Inverters • Power Supplies • Voltage Converters 8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA) www.analyticsystems.
