OPERATING INSTRUCTIONS AND SPECIFICATIONS NI cRIO-9030 Embedded CompactRIO Controller with Real-Time Processor and Reconfigurable FPGA Figure 1.
Contents Safety Guidelines ...................................................................................................................... 3 Safety Guidelines for Hazardous Locations ..................................................................... 4 Special Conditions for Hazardous Locations Use in Europe.................................... 4 Electromagnetic Compatibility Guidelines...............................................................................
SD Card Removable Storage ............................................................................................ 33 SD Indicator LEDs ................................................................................................... 33 SD Card Slot Cover .................................................................................................. 34 USER1 Button ..................................................................................................................
Safety Guidelines for Hazardous Locations The cRIO-9030 is suitable for use in Class I, Division 2, Groups A, B, C, D, T4 hazardous locations; Class 1, Zone 2, AEx nA IIC T4 and Ex nA IIC T4 hazardous locations; and nonhazardous locations only. Follow these guidelines if you are installing the cRIO-9030 in a potentially explosive environment. Failure to follow these guidelines may result in serious injury or death.
Caution The enclosure must have a door or cover accessible only by the use of a tool. Electromagnetic Compatibility Guidelines This product was tested and complies with the regulatory requirements and limits for electromagnetic compatibility (EMC) stated in the product specifications. These requirements and limits provide reasonable protection against harmful interference when the product is operated in the intended operational electromagnetic environment.
Hardware Symbol Definitions The following symbols are marked on your cRIO controller. Caution When this symbol is marked on a product, refer to the Safety Guidelines section for information about precautions to take. At the end of the product life cycle, all products must be sent to a WEEE recycling center. For more information about WEEE recycling centers, National Instruments WEEE initiatives, and compliance with WEEE Directive 2002/96/EC on Waste and Electronic Equipment, visit ni.
What You Need to Install the cRIO-9030 The NI cRIO-9030 shipping kit, which includes the following components: • NI cRIO-9030 controller • NI-RIO Device Driver CD Note NI-RIO 14.0 is the earliest supported driver for the cRIO-9030.
Installing C Series I/O Modules in the Chassis Complete the following steps to install a C Series I/O module in the chassis. 1. Ensure no I/O-side power is connected to the I/O module. If the system is in a nonhazardous location, the chassis can be powered on when you install I/O modules. 2. Align the I/O module with an I/O module slot in the chassis as shown in Figure 2. The module slots are labeled 1 to 4, left to right. Figure 2.
Grounding the Chassis You must connect the chassis grounding terminal to the grounding electrode system of the facility. Complete the following steps to ground the chassis: 1. Attach a ring lug to a 1.31 mm2 (16 AWG) or larger wire. 2. Remove the grounding screw from the grounding terminal on the front of the chassis. Refer to Figure 1 for the location of the grounding screw. 3. Attach the ring lug to the grounding terminal. 4. Tighten the grounding screw to 0.5 N · m (4.4 lb · in.) of torque. 5.
Figure 3. Installing a Ferrite on the Power Leads 3. Loosen the connector screw flanges and remove the power screw terminal connector plug from the cRIO controller. Figure 4 shows the terminal screws, which secure the wires in the screw terminals, and the connector screw flanges, which secure the connector plug on the front panel. Figure 4.
7. Install the power connector on the front panel of the cRIO controller and tighten the connector screw flanges to 0.3 to 0.4 N · m (2.7 to 3.5 lb · in.) of torque. 8. Turn on the external power source(s). Powering On the cRIO-9030 When you apply power for the first time to the cRIO-9030, the controller boots into safe mode. The POWER LED illuminates, the STATUS LED illuminates briefly, and then the STATUS LED blinks twice every few seconds.
Finding the Controller on the Network (DHCP) The instructions in this section are for networks using DHCP. If the host computer has a static IP address, refer to the Finding the Controller on the Network (Static IP) section. You must use an Ethernet cable to connect the controller to the host computer. 1. Disable secondary network interfaces on the host computer, such as the wireless access card on a laptop. 2.
NI-cRIO-9030-1856AAA. If you cannot find the system, refer to the Troubleshooting Network Communication section. c. Select the Network Settings tab near the bottom of the window. d. Select Static on the Configure IPv4 Address control. e. Enter values for IPv4 Address, Subnet Mask, Gateway, and DNS Server based on the information you recorded. Be sure to enter a value for IPv4 Address that is not used by another device on the network.
Note For information about SSH, go to ni.com/info and enter the Info Code openssh. • LabVIEW Project Access—Rebooting the controller with this setting on enables you to add the target to a LabVIEW project. • Enable Embedded UI—Enables the embedded UI the next time the target is restarted. When you enable the embedded UI, you can interact with the front panels of VIs running on the target using input and display devices connected directly to the target.
6. Click Change Password. 7. Enter and re-enter the new password, click OK, then click Save. A message appears warning that the password is changing and you must login again. Click OK. Note If you forget the system password, you must use the information in the Worldwide Support and Services section to contact NI and reformat the controller. NI cannot recover lost system passwords. Installing Software on the cRIO-9030 1.
Adding the cRIO-9030 to a LabVIEW Project 1. Launch LabVIEW. The LabVIEW Getting Started window appears. 2. Click Create Project. 3. Blank Project should already be selected on the right side of the Create Project dialog that appears. Click Finish. Alternatively, you can select Sample Projects»CompactRIO on the left, then select one of the sample CompactRIO projects to explore. Note 4.
1. Hold the RESET button for 5 seconds, then release it. The STATUS LED turns on, then starts blinking three times every few seconds. The controller is now in safe mode with output from the serial port enabled. You can use a RS-232 serial port terminal to read the IP address of the controller or you can connect a monitor to the mini DisplayPort and view the IP address. 2. To set a new DHCP connection, hold the RESET button for 5 seconds, then release it. The STATUS LED repeats the same behavior.
• Troubleshooting: I Cannot Find My CompactRIO or Single-Board RIO System in MAX in the MAX Help. • The Troubleshooting CompactRIO Controllers in Measurement & Automation Explorer white paper. Visit ni.com/info and enter the Info Code TroubleshootcRIOMAX. Mounting the Controller In order to obtain the maximum allowable ambient temperature of 55 °C, you must mount the controller horizontally on a flat, vertical surface such as a panel or wall.
Figure 6. cRIO-9030 Front View with Dimensions 219.48 mm (8.64 in.) NI cRIO-9030 107.00 mm (4.21 in.) 88.11 mm (3.47 in.) 8.55 mm (0.34 in.) 117.20 mm (4.61 in.) Caution Your installation must meet the following requirements for space and cabling clearance: • Allow 25.4 mm (1.00 in.) on the top and the bottom of the controller for air circulation, as shown in Figure 7. • Allow 50.8 mm (2.00 in.
Measure the ambient temperature at each side of the controller, 63.5 mm (2.50 in.) from the side and 38.1 mm (1.50 in.) forward from the rear of the controller, as shown in Figure 8. Figure 8. cRIO-9030 Bottom View with Cabling Clearance 50.8 mm (2.00 in.) Cabling Clearance 27.78 mm (1.09 in.) 1 1 63.5 mm (2.50 in.) 38.1 mm (1.50 in.) 1 63.5 mm (2.50 in.) 38.1 mm (1.50 in.) Measure ambient temperature here. Figure 9. cRIO-9030 Side Views with Dimensions 53.42 mm (2.10 in.) 44.06 mm (1.74 in.
Note For more information about typical accuracy specifications for modules, and temperature deratings caused by different mounting configurations, go to ni.com/info and enter the Info Code criotypical. Mounting the Controller Directly on a Flat Surface Using the Mounting Holes Directly mounting the controller to a flat, rigid surface is the only method for applications with high shock and vibration. Use the mounting holes in the controller to mount the controller directly on a flat, rigid surface. 1.
You must use these screws because they are the correct depth and thread for the panel mounting plate. Tighten the screws to a maximum torque of 1.3 N · m (11.5 lb · in.). Figure 11. Installing the Panel Mounting Plate on the Controller Figure 12. Dimensions of Controller with Panel Mounting Plate Installed 217.68 mm (8.57 in.) 9.14 mm (0.36 in.) 199.39 mm (7.85 in.) 7.24 mm (0.29 in.) 1.58 mm (0.06 in.) 114.30 mm (4.50 in.) NI cRIO-9030 138.94 mm (5.47 in.) 25.41 mm (1.00 in.) 108.84 mm (4.26 in.
Mounting the Controller on a DIN Rail You can use the NI DIN rail mounting kit, part number 157254-01, to mount the controller on a standard 35 mm DIN rail. You need one clip for mounting the controller on a standard 35 mm DIN rail. 1. Fasten the DIN rail clip to the controller using a #2 Phillips screwdriver and two M4 × 10 flathead screws. National Instruments provides these screws with the DIN rail mounting kit. Tighten the screws to a maximum torque of 1.3 N · m (11.5 lb · in.). Figure 13.
Mounting the Controller on a Rack NI offers two rack mount kits, part numbers 779102-01 and 781989-01, that you can use to mount the NI cRIO controller and other DIN rail-mountable equipment on a standard 19-inch (482.6 mm) rack. You must order the NI DIN rail mount kit, part number 157254-01, in addition to a rack mount kit. Mounting the Controller on a Desktop You can use the NI Desktop Mounting Kit, part number 779473-01, to mount the controller on a desktop. 1.
Figure 16. Side View of the Controller Mounted on a Desktop, with Dimensions 127.23 mm (5.01 in.) 132.82 mm (5.23 in.) cRIO Controller Features The cRIO controller features many ports, LEDs, a RESET button, a power button, and an SD card slot. Refer to Figure 1 for the locations of these features on the cRIO controller. Mini DisplayPort Use the mini DisplayPort connector, shown in Figure 1, to connect a monitor to implement a local HMI for Real-Time cRIO controllers.
Figure 17 lists the mini DisplayPort pins and signals. For up-to-date information about supported NI cables and accessories, refer to the pricing section of the NI cRIO-9030 product page at ni.com. Figure 17.
Figure 18. Installing a Ferrite on Two USB Cables Refer to Figure 1 for the location of the two USB host ports on the cRIO controller. Refer to Table 2 for USB host port pin locations and signal descriptions. Table 2. USB Host Port Pin Locations Pinout 4 3 2 1 Pin Signal Name Signal Description 1 VCC Cable power (+5 V) 2 D- USB data- 3 D+ USB data+ 4 GND Ground Do not hot-swap USB devices while the cRIO controller is in a hazardous location or connected to high voltages.
Refer to Table 3 for USB device port pin locations and signal descriptions. Table 3. USB Device Port Pin Locations Pinout Pin Signal Name Signal Description 1 VCC Cable power (+5 V) 3 2 2 D- USB data- 4 1 3 D+ USB data+ 4 GND Ground Do not hot-swap USB devices while the cRIO controller is in a hazardous location or connected to high voltages. If the cRIO controller is not in a hazardous location, you can connect and disconnect USB devices without affecting operation.
Table 4. LED Indications LED LED Color LED State POWER Green Solid The cRIO controller is powered from the V1 input Yellow Solid The cRIO controller is powered from the V2 input — Off Yellow 2 flashes every few seconds There is no software installed, which is the out-of-box state, or the controller has detected an error in its software. 3 flashes every few seconds The controller is in safe mode. Refer to the MAX Help for information about safe mode.
RJ-45 Ethernet Ports The cRIO controller has two tri-speed RJ-45 Ethernet ports, shown in Figure 1. Refer to Figure 19 for Ethernet pin locations and signal descriptions. The Ethernet signal names are listed as Fast Ethernet signal name, RX/TX +/-, and then Gigabit Ethernet signal name, (RX/TX_x+/-). Figure 19.
Ethernet Cabling Table 6 shows the shielded Ethernet cable wiring connections for both straight through and crossover cables. Table 6.
Figure 20. RS-232 Serial Port Pin Locations 1 No Connect 2 RI 3 CTS 4 RTS 5 DSR 6 GND 7 DTR 8 TXD 9 RXD 10 DCD You can use the Ring Indicator (RI) on pin 2 to wake the controller from a low power state. You can drive RI with logic-level signals where a high level greater than 2.4 V signals a wake event. Cable adapters for the RS-232 jack are available from NI. NI part numbers 182845-01, -02, and -03 are 1, 2, and 3 m cable adapters for connecting the 10-position modular jack to a 9-position D-SUB plug.
To ensure the specified EMC performance, you must use an unshielded cable with the RS-485 serial port, such as NI part number 184428-01, an isolated 1 m RJ-50 to DB-9 cable adapter. Caution Power Connector Refer to the Wiring Power to the cRIO Controller section and the Power Requirements section for more information about the power connector. SD Card Removable Storage The cRIO controller features an SD card slot that can read from and write to SD cards.
SD Card Slot Cover You must use the SD card slot cover to protect the SD card in hazardous locations. Do not remove an SD card while either LED is flashing or lit because file corruption may result. Removing the SD card while the IN USE LED is lit might result in incomplete or lost data. Caution Note Screw the slot cover closed completely. Tighten the captive screws to a maximum torque of 0.75 N · m (6.7 lb · in.) using a #1 Phillips screwdriver. Do not overtighten.
Resetting the System CMOS and BIOS Settings The cRIO controller BIOS configuration information is stored in a nonvolatile memory location that does not require a battery to preserve the settings. Additionally, the BIOS optimizes boot time by saving specific system information to memory backed up by a battery (CMOS). Complete the following steps to reset the CMOS and reset the BIOS settings to factory default values: 1. Disconnect power from the cRIO controller. 2.
Using the cRIO-9030 File System The file system of the cRIO-9030 follows conventions established for UNIX-style operating systems. Other LabVIEW Real-Time targets follow Microsoft Windows-style conventions. In order to facilitate the porting of applications from those targets, this target supports the Windows-style /C home directory. This path is bound to the UNIX-style directory /home/lvuser.
Table 8. Cables and Accessories (Continued) Accessory Part Number DIN Rail Mounting Kit NI cRIO-903x 157254-01 NI Desktop Mounting Kit 779473-01 NI 9910 Sliding Rack Mount Kit 779102-01 NI Rack Mount Kit for cRIO/cRIO 781989-01 SD Industrial Storage Card, 16 GB 783658-01 SD Industrial Storage Card, 32 GB 783659-01 SD Door Kit (Qty 3) 783660-01 NI Locking USB Cable 157788-01 USB Extension with Retention, Type A Connectors (0.
Network/Ethernet Port Number of ports ................................................2 Network interface ..............................................10Base-T, 100Base-TX, and 1000Base-T Ethernet Compatibility ....................................................IEEE 802.3 Communication rates ........................................10 Mbps, 100 Mbps, 1000 Mbps auto-negotiated Maximum cabling distance ...............................100 m/segment RS-232 Serial Port Maximum baud rate ........................
USB Ports Number of ports Device ports.............................................. 1 standard B connector Host ports.................................................. 2 standard A connectors USB interface ................................................... USB 2.0, Hi-Speed Maximum data rate ........................................... 480 Mb/s per port Maximum current (USB Host Ports) ................ 1 A (aggregate) Mini DisplayPort Maximum resolution ........................................
Number of DMA channels................................16 Internal Real-Time Clock Accuracy ...........................................................200 ppm; 40 ppm at 25 °C CMOS Battery Typical battery life with power applied to power connector...............................10 years Typical battery life in storage up to 25 °C........7.8 years Typical battery life in storage up to 85 °C........5.4 years Power Requirements You must use a UL Listed ITE power supply marked LPS with the cRIO-9030.
EMC ratings for inputs as described in IEC 61000 V1 ............................................................. Short lines, long lines, and DC distributed networks V2 ............................................................. Short lines only Power input connector ...................................... 4-position 3.5 mm pitch-pluggable screw terminal with screw locks, Sauro CTF04BV8-AN000A Physical Characteristics Weight (unloaded).............................................
Do not connect the system to signals or use for measurements within Measurement Categories II, III, or IV. Caution Note Measurement Categories CAT I and CAT O (Other) are equivalent. The input circuits are not intended for direct connection to the MAINs building installations of Categories CAT II, CAT III, or CAT IV. Environmental Temperature (IEC-60068-2-1 and IEC-60068-2-2) Operating ..................................................-20 to 55 °C Storage...................................................
Operating vibration Random (IEC 60068-2-64)....................... 5 grms, 10 to 500 Hz Sinusoidal (IEC 60068-2-6) ..................... 5 g, 10 to 500 Hz Operating shock (IEC 60068-2-27) ..................
Note For EMC declarations and certifications, and additional information, refer to the Online Product Certification section. CE Compliance This product meets the essential requirements of applicable European Directives, as follows: • 2006/95/EC; Low-Voltage Directive (Safety) • 2014/30/EU; Electromagnetic Compatibility Directive (EMC) • 94/9/EC; Potentially Explosive Atmospheres (ATEX) Online Product Certification To obtain product certifications and the DoC for this product, visit ni.
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