XP600/1100 INSTALLATION AND OPERATION MANUAL
XP SERIES INVERTERS DC/AC Sine Wave Inverters: 125 - 1100 Watts Specifications Features • • • • • • • • True sine wave output Will power all types of loads State of the art switched mode design High MTBF>180,000 hours DC input options: 12V, 24V, 32V, 48V, 66V & 108V Frequency options: 50, 60 and 400HZ Output options: 100, 120, 230 VAC Overload, thermal and overvoltage protection The XP series inverters provide the best regulated true sine wave inverters on the market.
XP SERIES INVERTERS DC/AC Sine Wave Inverters: 125 - 1100 Watts XP1100 XP600 XP250 8 XP125 All dimensions in inches 3
XP600/1100 INSTALLATION AND OPERATION MANUAL
XP600/1100 INSTALLATION AND OPERATION MANUAL Table of Contents Introduction 1.0 page 3 Standard Features 2.0 page 5 Installation 3.0 page 8 Operation 4.
XP600/1100 INSTALLATION AND OPERATION MANUAL Introduction 1.0 Thank you for purchasing the finest sine-wave inverter in the power conversion industry. The journey to excellence includes the first affordable sine wave inverter, first modular inverter system, first N+1 redundant inverter system, and the cleanest sine wave output in the industry. We strives to manufacture products of the highest possible quality, and is dedicated to 100% customer satisfaction.
XP600/1100 INSTALLATION AND OPERATION MANUAL specify these products is in Watts (W), which is power the inverter can actually deliver. If the XP inverters were specified in VA, Our 1100 Watt inverter could be rated at 1375 VA at .8 power factor, 1570 VA @ .7 pf, or an incredible 2200 VA @ .5 pf. It is confusing to specify a product in VA, because the power factor must also be specified. XP-Series inverters can output their full rated o power continuously at 40o C .
XP600/1100 INSTALLATION AND OPERATION MANUAL full power for every 10 degrees C over 40 degress C. IE; 80% of normal capacity at 50 degrees C. . . . etc. . Standard Features 2.0 DC INPUTS: Positive (+) and Negative (-) input terminals are 5/16" studs with brass hardware. They are accessed under the Rear Cover. Use Appendix “A” to choose the appropriate gauge wire for your specific model. . REMOTE ON/OFF: provides the User with a remote method to turn the inverter on and off.
XP600/1100 INSTALLATION AND OPERATION MANUAL ON/OFF SWITCH: located on front panel; turns the inverter on and off. . OVER VOLTAGE PROTECTION: If input voltage to the inverter exceeds set limits, the inverter will immediately and without warning shut off. When input voltage returns to normal range, the inverter will immediately restart. Since high over voltages tend to have very fast edges, the inverter must shut down quickly to protect itself.
XP600/1100 INSTALLATION AND OPERATION MANUAL voltage as required, to limit current to a safe level. The overpower protection circuit will recover instantly when the overpower condition clears. The third, is short circuit protection. If the over current condition is so severe that it causes output voltage to collapse to 1 Vp for more than 1 second, the inverter will shut down and not automatically restart.
XP600/1100 INSTALLATION AND OPERATION MANUAL Installation 3.0 CAUTION: It is essential to read and understand all Warnings, Cautions, and Notes before any connections are made to the Unit or System. If further assistance is needed call (817)595-4969 and ask for Customer Service. . WARNING: The inverter is designed to operate from a Battery. Performance cannot be guaranteed, and damage can result when a charger or power supply is used without a battery in the circuit. .
XP600/1100 INSTALLATION AND OPERATION MANUAL CAUTION: Polarity of leads is critical to avoid damage to the unit or system. Check batteries and battery cables for correct polarity and voltage. . CAUTION: Observe all National and Local Electric Codes when connecting AC Power Connections. . INSTALLATION (Location) . Mounting location is critical to performance and life span of the inverter. Heat and Moisture are the two worst enemies of any electronic device.
XP600/1100 INSTALLATION AND OPERATION MANUAL 2. Make DC input connections to the inverter as illustrated in . Appendix “C”. 3. (Optional) Using 12-18 AWG wire, make Remote On/Off connection from the Rear Panel terminal labeled “REMOTE” to one pole of a small toggle switch. Then from the other pole of . toggle switch, make a connection to battery negative (-). 4. Make sure the toggle switch is off. . Note: in order for the Remote On/Off switch to operate inverter, .
XP600/1100 INSTALLATION AND OPERATION MANUAL Operation 4.0 TURN ON INVERTER: . XP-600 and XP-1100: Turn inverter on using Toggle Switch on Front Panel, or the "REMOTE" switch if installed. LED next to the switch will illuminate, indicating the inverter is operational. . Note: If using "REMOTE" switch, the Front Panel Switch must be off. (If either switch is "on", the inverter will turn on. Both switches must be off for the inverter to turn off.) . TURN ON APPLIANCE/LOAD: . 1.
XP600/1100 INSTALLATION AND OPERATION MANUAL APPENDIX A Input Power Requirements: MODEL NORMAL VDC MINIMUM VDC CUT-OFF / ALARM MAXIMUM VDC RATED PEAK CURRENT CURRENT XP-600 / 12VDC 13.8 VDC 10.4 / 10.6 VDC 16.5 VDC 58.8 A 66.6 A XP-600 / 24VDC 27.6 VDC 19 / 21 VDC 33 VDC 29.4 A 33.6 A XP-600 / 48VDC 55.2 VDC 41.5 / 42.5 VDC 62 VDC 14.7 A 16.6 A XP-600 / 66VDC 75.9 VDC 57.5 / 58.5 VDC 91 VDC 10.7 A 12.1 A XP-600 / 108VDC 124.0 VDC 94 / 95 VDC 149 VDC 6.5 A 7.
XP600/1100 INSTALLATION AND OPERATION MANUAL APPENDIX A TOP 12.100 XP600 9.342 8.897 0.125 DIA. 4 PLCS .281 3.565 FRONT 7.315 7.690 0 .375 1.280 .780 0 SIDE 3.565 0 0 7.690 0 12.100 0 TOP 15.050 XP1100 12.345 11.842 0.125 DIA. 4 PLCS 1.280 .780 0 FRONT 3.565 7.315 7.690 0 .375 .281 SIDE 3.565 0 Page 16 15.050 0 7.
XP600/1100 INSTALLATION AND OPERATION MANUAL APPENDIX B Note: Use Rated Current and voltage in Appendix "A" to select an appropriate Toggle Switch or Relay for your specific model inverter. XP-600 and XP-1100 with DC Toggle Switch: + DC Toggle Switch (See Appendix A) Battery + - Inverter - XP-600 and XP-1100 with DC Relay: Normally Open Contacts + Battery DC Toggle Switch (Low Current) Relay Coil + Relay - Inverter - INSTALLATION .
ADDENDUM FOR X20, X27, & X28 OPTIONS (XP600 AND XP1100) GENERAL The X20, X27, and X28 option provides for an alarm contact OR an AC transfer switch on EXELTECH XP Series inverters. The alarm relay monitors the inverter’s AC output and will energize the alarm contact when the inverter fails to produce AC. The AC transfer switch can be configured in two ways (via jumpers) 1. Inverter as the primary source of AC power. 2. Utility as primary source of AC power.
BAT+ & BAT- 5/16 in. stud mount for battery input, be careful to observe proper polarity. CHAS Chassis or earth ground (green wire) should be connected here. NEUT Neutral or return line (white wire) of the AC output. INVOUT Hot or AC output of the inverter (black wire). NO Normally open contact of the relay. When the “COIL” terminal is energized, this contact is connected to “C” (common terminal). When the “COIL” terminal is not energized, this contact is not connected to “C” (common terminal).
ALARM CONTACT CONFIGURATION -X27 OPTION The alarm contact is configured via jumpers on a removable terminal plug on the back of the inverter 1. Remove the terminal plug from the inverter by hand or with needle-nose pliers. On the underside of the plug are screw terminals to set connections. (The terminal plug can take up to 12GA wire.) 2. Insert a jumper between COIL and INV. (see drawing) When the inverter is on, the alarm relay will energize.
TRANSFER SWITCH CONFIGURATION The AC transfer switch is configured via jumpers on a removable terminal plug on the back of the inverter. NOTE: When using the transfer switch option, you must utilize the AC output contacts on the back of the inverter. The transfer switch will not work if used with the NEMA 15 connectors (plug) on the front of the inverter. INVERTER AS PRIMARY SOURCE OF AC POWER -X28 OPTION “ X28 OPTION IS NOT AUTHORIZED FOR USE IN LAND MOBILE APPLICATIONS ” 1.
UTILITY AS PRIMARY SOURCE OF AC POWER -X20 OPTION CAUTION: “ X20 OPTION IS NOT AUTHORIZED FOR USE IN LAND MOBILE APPLICATIONS ” 1. Remove the terminal plug from the inverter by hand or with needle-nose pliers. On the underside of the plug are screw terminals to set connections. (The terminal plug can take up to 12GA wire.) 2. Insert a jumper between INVOUT and NC, then insert a jumper between COIL and UTIL. (see drawing) 3.
