Datasheet

42
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact.
The above crimping tools and positioners are available from the approved tool
manufacturer.
Tri-Start
application tools
The following data includes information pertaining to the appli-
cation tools which have been established for crimping, inserting,
and removing contacts incorporated in the TV, CTV and MIL-
DTL-38999 Series III connectors. For additional information on
coax, twinax and triax contact tools see catalog 12-130.
All crimping tools included are the “full cycling” type and when
used as specified in the installation instructions (L-624 and L-
844) covering the TV, CTV and MS series connectors, will pro-
vide reliable crimped wire to contact terminations. There is a
possibility of additional crimping tools other than those included
being available at present or in the future for this specific appli-
cation.
CRIMPING TOOLS
INSERTION TOOLS
REMOVAL TOOLS
Contact Crimping Turret Die
Size/Type Tool or Positioner
12 Pin and Socket M22520/1-01 M22520/1-04
16 Pin and Socket M22520/1-01 M22520/1-04
M22520/7-01 M22520/7-04
20 Pin and Socket M22520/1-01 M22520/1-04
M22520/2-01 M22520/2-10
M22520/7-01 M22520/7-08
22D Pin M22520/2-01 M22520/2-09
M22520/7-01 M22520/7-07
22D Socket M22520/2-01 M22520/2-07
M22520/7-01 M22520/7-05
8 Twinax Center M22520/2-01 M22520/2-37
Pin and Socket
8 Twinax Intermediate M22520/5-01 M22520/5-200
Outer Pin & Socket
Contact Crimping Turret Die
Size/Type Tool or Positioner
8 Coaxial Inner M22520/2-01 M22520/2-31
Pin and Socket
M22520/5-01 M22520/5-05
Die Closure B
8 Coaxial Outer Pin M22520/5-01 M22520/5-41
and Socket Die Closure B
M22520/10-01 M22520/10-07
Die Closure B
16 Coaxial Inner M22520/2-01 M22520/2-35
Pin and Socket
16 Coaxial Outer M22520/4-01 M22520/4-02
Pin and Socket
12 Coaxial Inner M22520/2-01 M22520/2-34
Pin and Socket
12 Coaxial Outer M22520/31-01 M22520/31-02
Pin and Socket
10 (Power) TP201423 1716P-1
Plastic Tools Metal Tools
For Unwired Angle Type
Use with Contacts Straight Type
Contact MS Proprietary MS Proprietary Proprietary
Size Part Number Color Part Number Part Number Part Number Part Number Color
10 (Power) M81969/14-05* (Gray) / White † M81969/8-12 † † Green / White
12 M81969/14-04* (Yellow) / White 11-10050-11 M81969/8-10 11-8675-12 11-8795-12 Yellow / White
16 M81969/14-03* (Blue) / White 11-10050-10 M81969/8-08 11-8675-16 11-8795-16 Blue / White
20 M81969/14-10* (Orange) / Red 11-10050-9 M81969/8-06 11-8675-20 11-8795-20 Red / Orange
22D M81969/14-01* (Green) / White 11-10050-7 M81969/8-02 11-8675-24 11-8795-24 Green / White
8 Coaxial M81969/14-12 Green None None 11-9170 DRK264-8†† N/A
8 Twinax M81969/14-12 Green None M81969/46-12** 11-9170 N/A N/A
Plastic Tools Metal Tools
Use with Angle Type Straight Type
Contact MS MS Proprietary Proprietary
Size Part Number Color Part Number Part Number Part Number Color
10 (Power M81969/14-05* Gray / (White) M81969/8-11 † † Green
12 M81969/14-04* Yellow / (White) M81969/8-09 11-8674-12 11-8794-12 Yellow
16 M81969/14-03* Blue / (White) M81969/8-07 11-8674-16 11-8794-16 Blue
20 M81969/14-10* Red / (Orange) M81969/8-05 11-8674-20 11-8794-20 Red
22D M81969/14-01* Green / (White) M81969/8-01 11-8674-24 11-8794-24 Black
8 Coaxial None Required
8 Twinax None M81969/46-06** None Red
The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those
specified, the plastic tools must be used.
† To be determined.
†† Contact Daniels Manufacturing Co.
for availability.
* Double end insertion/removal tool.
** Twinax insertion tools are available only in a straight type, metal version.