2800/2801/2802 Environmental Lathe-Enclosure™ Safety Instructions Setup Instructions Operating Instructions Maintenance Instructions with Parts Identification READ these instructions before placing unit in service. KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators. 1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688/6359 www.ammcoats.com HENNESSY INDUSTRIES INC.
Table of Contents Important Safety instructions ................................. 1 Maintenance ............................................................10 Safety Instructions ................................................... 2 Electrical Source .....................................................10 Owner’s Responsibility............................................ 2 Parts Identification .......................................... 11 - 13 Operator Protective Equipment ............................
IMPORTANT SAFETY INSTRUCTIONS Before operating the lathe, review the warning information on the lathe and the cautions, warnings and dangers in this manual. Also review the following general safety instructions. Failure to follow safety instructions could result in personal injury to operator or bystanders and damage to the lathe or personal property. READ ALL INSTRUCTIONS When using your garage equipment, basic safety precautions should always be followed, including the following: 1.
Safety Instructions Owner’s Responsibility To maintain machine and user safety, the responsibility of the owner is to read and follow these instructions: • Follow all installation instructions. • Make sure installation conforms to all applicable Local, State, and Federal Codes, Rules, and Regulations; such as State, Federal OSHA Regulations and Electrical Codes. • Make certain guards and safety devices comply with the requirements of applicable regulatory authorities.
Safety Notices and Decals For your safety, and the safety of others, read and understand all of the safety notices and decals included here and on the unit. Read entire manual before installing, operating, or servicing this equipment. Proper maintenance and inspection is necessary for safe operation. Warning This equipment incorporates parts such as snap switches and power receptacles which tend to produce arcs or sparks.
Before You Begin Receiving The shipment should be thoroughly inspected as soon as it is received. The signed bill of lading is acknowledgement by the carrier of receipt in good condition of shipment covered by our invoice. If any of the goods called for on this bill of lading are shorted or damaged, do not accept them until the carrier makes a notation on the freight bill of the shorted or damaged goods. Do this for your own protection.
Assembling and Installing the Enclosure Horizontal Mounting Bracket 11. Lift the Enclosure and set it in place on top of the bench. 12. Locate the lathe mounting holes in the bottom of the Enclosure that will be used to mount your lathe. 13. Adjust the position of the Enclosure on the bench so that the holes in the bottom of the Enclosure align with the mounting holes in the top of the bench. Enclosure 14. Use your lathe mounting bolts and nuts to attach the Enclosure to the bench.
26. Install INNER and OUTER SPACER BRACKETS in their appropriate location between the bench and the vertical brackets with the short bracket side of the spacer next to the bench and the long bracket extending upwards (fig. 5). Use 8 ? BOLTS and ? NUTS. Hand tighten the fasteners at this time. 30. When the front of the Enclosure is level within 1/4” and the top cover mates properly to the lower portion, tighten all fasteners securely. 31.
Assembling Shield – 2801 and 2802 1. Position the SHIELD TOP and SHIELD SIDE (RIGHT HAND AND LEFT HAND) assembly, as shown in fig. 9. Electrical Wiring — 2801 Only 1. Remove the cover on the round box by taking out the four screws. 3 Holes In Top Shield Lower Strut Bracket Hood Switch Cable 4 Holes In Shield Bracket Box Mounting Tab Emergency Stop Switch Cable Box Mounting Tab Figure 9 - Shield Assembly 2.
Additional Installation — 2802 Only 1. Remove the four screws holding the control box cover on and lay the cover and screws to the side. Position the box on the back of the Enclosure as shown in (fig. 12), with the holes in the control box in line with the holes in the Enclosure. Use the 1/4 SCREWS, NUTS, and WASHERS provided to attach the control box. 4. Wire the emergency stop switch, to the control box as shown in the wiring schematic and figure 14. Tighten cable connector screws.
Operation Operation — 2800 Only 1. Plug the fan cord into a 115V wall receptacle when lathe is in use. Operation — 2801 Only Important: Do not plug fan or lathe into a wall power source. Fan and lathe power cords must be plugged into the Enclosure electrical receptacle or the safety features will not function. 1. Plug the fan cord into the Enclosure receptacle. 2. Plug the lathe cord into the Enclosure receptacle. 3. Plug the ELE power cord into an approved power source. 4.
Maintenance 1. Check the air filter regularly for contamination. The replacement interval for the filter is directly proportional to use. Replace the filter when the air flow is diminished. The filter is the same air filter typically used in GM passenger cars with the 454 cubic inch gasoline engine. Seal the used filter in a plastic bag before disposal. 2. Check the CHIP TUBE periodically to make sure it is securely attached to the chip tray. Inspect the tube for holes or cracks.
Parts Identification 2800, 2801, and 2802 7 6 27 24 19 12 17 17 22 17 23 4 26 15 20 21 16 28 25 12 16 13 18 5 11 8 3 17 14 9 12 Installation Hardware 2 1 10 4 5 30 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 940030 940028-01 940028-02 940027 924100 924557 929906 902322 940137 940082 940000 929999 940052 940053 929969 9301818 940025-01 940025-02 QTY.
Shield Assembly — 2801 and 2802 43 36 35 36 37 39 40 42 41 38 33 34 ITEM 33 34 35 36 37 38 39 40 41 42 43 PART NO. ------------------------------------------------------940417 940166 QTY. 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Right Hand Shield Side Left Hand Shield Side Shield Top Pop Rivet, 3/16 x 0.250 10-24 x 1/2, Phillips Pan Hd Screw 10-24 Lock, ESNA Nut Shield Hinge Shield Stop Shield Support Chip Shield (with decal) Warning Decal Wiring View — 2801 Only ITEM 44 45 46 47 48 49 50 PART NO.
Foot Switch Assembly — 2801 and 2802 ITEM 51 52 53 54 54 53 51 PART NO. 940057 940050 940124 95000204 QTY. 1 1 1 1 DESCRIPTION Switch Magnet Shim Switch Magnet Foot Switch Cord Assembly Warning Decal 52 Magnet Mounting — 2801 Only ITEM 55 56 57 PART NO. 9109947 9111447 ------- QTY. 1 1 1 DESCRIPTION Hood Switch Magnet 5/16-18 x 1 Nylon HHCS Screw 5/16-18 Hex Washer Hd Whiz Lock Nut 56 57 Important: Always read and follow operating instructions.
Hood Switch Mounting — 2801 Only 58 58 59 61 61 60 ITEM 58 59 60 61 62 PART NO. 940125 ------------------------- QTY. 1 2 2 4 1 DESCRIPTION Hood Switch 4-40 x 5/8 Socket Hd Cap Screw 4-40 Hex Kep Nut Plain Washer, #4, Type B Wire Tie ITEM 63 64 65 66 67 68 69 70 PART NO. ------------------------------95000194 95000195 95000206 QTY. 4 4 4 4 4 1 1 1 DESCRIPTION #10-24 Hex Nut 10-24 x 3/4 SBHCS Screw #4-40 x 3/8 SHCS Screw 0.
Stop Switch Mounting — 2801 and 2802 71 72 ITEM 71 72 PART NO. 940220 QTY. 1 95000205 1 940221 95000207 1 1 Important: Always read and follow operating instructions.
Wiring Schematic Wiring Schematic — 2801 16 • Important: Always read and follow operating instructions.
Important: Always read and follow operating instructions.
940086 07 09/2012 © Copyright 1996 Hennessy Industries and COATS® All Rights Reserved.
