Service manual

Revised 12/2008
e-mail: [e-mail]; [e-mail]; website: www.amfreece.com
Pnohes: [phone] (Service), [phone]) (Spare Parts); Fax: [phone]
S-4000 ISBH+I Omron
TABLE OF CONTENTS
A - INTRODUCTION
1. Basic information ...................................................................................................................................... 1-1
2. Safety device and labels........................................................................................................................... 1-2
3. General machine parts descriptions ............................................................................................................. 1-3
4. Specifications .............................................................................................................................................. 1-4
6. Instructions for operator safety and maintenance........................................................................................ 1-5
7. Special accessories ...................................................................................................................................... 1-7
B - MACHINE ASSEMBLY
1. Content of the shipping box .................................................................................................................... 1-8
2. Accessories ................................................................................................................................................ 1-8
3. Power and air connection .......................................................................................................................1-19
4. Thread stand installation ........................................................................................................................ 1-12
C - PROPER APPLICATION
1. Power up / home position ...................................................................................................................... 1-13
2. Needle installation .................................................................................................................................. 1-14
3. Threading ................................................................................................................................................ 1-15
D - MACHINE CONTROLS
1. Progress for sewing a buttonhole .......................................................................................................... 1-16
2. Operator control panel push buttons and switches ............................................................................. 1-19
4. The programming menu stitche head ................................................................................................... 1-21
5. The programming menu indexer........................................................................................................... 1-22
5. Tests ......................................................................................................................................................... 1-23
6. Program version...................................................................................................................................... 1-24
7. Counter restart ........................................................................................................................................ 1-24
8. Buttonholes parameters setting ............................................................................................................. 1-24
9. Parameter checklist ................................................................................................................................. 1-25
E - MACHINE ADJUSTMENTS
1. Machine home position .......................................................................................................................... 1-26
2. Main cam adjustment ............................................................................................................................. 1-26
3. The principles for the machine adjustment ......................................................................................... 1-27
4. Needle bar ............................................................................................................................................... 1-28
5. Bite ........................................................................................................................................................... 1-29
6. Feeding .................................................................................................................................................... 1-31
7. Slip clutch ................................................................................................................................................ 1-32
8. Stitch density ........................................................................................................................................... 1-32
9. Adjustment of barring stitches ............................................................................................................... 1-33
10. Space between the first and second row of stitches .......................................................................... 1-35
11. Buttonhole length change ................................................................................................................... 1-36
12. Looper adjustment ............................................................................................................................... 1-37
13. Thread draw-off ................................................................................................................................... 1-40
14. Thread tension ...................................................................................................................................... 1-41
15. Thread trimming ................................................................................................................................... 1-43
16. Machine head clamp feet adjustment ................................................................................................. 1-44