MODEL S-4000 ISBH+I Omron STRAIGHT BUTTONHOLE MACHINE FOR IMITATION SLEEVE BUTTONHOLES PARTS AND SERVICE MANUAL MACHINE SERIAL No.: PART NUMBER 97.2486.2.001 This manual is valid from the machine serial No. L241406 AMF is trademark of AMF Group, Inc.
LIMITED WARRANTY ON NEWAMF REECE EQUIPMENT Warranty provisions: A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or material without charge for labor. This portion of the warranty applies to machines sold as ”installed” only. A one (1) year limited material warranty on major component parts to replace materials with defects. Any new part believed defective must be returned freight prepaid to AMF Reece, Inc. for inspection.
Warranty Registration Card (Please Fax or Mail immediately after installation) Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ Machine model number: (S100, S101, S104, S105, S 311, Deco, S4000 , EBS Mark II, ES505, etc) Manufacturer‘s serial or production number: Installation Site Information: Customer‘s Name: Customer‘s Mailing Address: Customer‘s Telephone Number: Supervising Mechanic‘s or Technician‘s Name: Signature of Supervising Technician: AMF Reece Technician‘s Na
S-4000 ISBH+I Omron MODEL S-4000 ISBH+I Omron SERVICE MANUAL Revised 12/2008 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron TABLE OF CONTENTS A - INTRODUCTION 1. Basic information ...................................................................................................................................... 1-1 2. Safety device and labels........................................................................................................................... 1-2 3. General machine parts descriptions .......................................................................................................
S-4000 ISBH+I Omron TABLE OF CONTENTS 17. 18. 19. 20. Adjustment of the stopping sensor position ....................................................................................... 1-45 Changing the drive belt ....................................................................................................................... 1-46 Voltage guard ........................................................................................................................................
S-4000 ISBH+I Omron A - INTRODUCTION 1. BASIC INFORMATION The sewing machine S4000 ISBH+I is designed and produced to be very reliable. Important design goals have been to provide a safe machine that is simple and inexpensive to maintain. The patented rotary needle bar shaft drive, a major benefit, delivers longer needle bar life. The added benefits of lower vibration and less noise, translate into less operator fatigue.
S-4000 ISBH+I Omron A - INTRODUCTION 2. SAFETY DEVICE AND LABELS Ê Ò Ë Ë Î Ì Ì Í Ó Í Î ➊ ➋ ➌ ➍ ➎ ➏ 1-2 Warning Covers removed, possible injury Warning when opening cover eyes injury danger Grounding Standard Label Rotational direction ➐ ➑ ➒ ➓ Hand wheel Air pressure adjustment knob Manometer with pressure sensor Air pressure regulator Rest Pin Thread Stand Revised 12/2008 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron A - INTRODUCTION 3. GENERAL MACHINE PARTS DESCRIPTIONS Head cover Needle bar cover Eye guard Table Foot pedal Halogen Lamp Emergency Stop Button Machine head Control panel Table top Switch Control box Indexer Cycle interruption switch Revised 12/2008 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron A - INTRODUCTION 4 . S P E C I F I C AT I O N S Ma chine type S 4000 ISBH+I Description electronic controller chains stitch straight buttonhole machine for sewing imitation buttonholes on cuff W iggins. W ith the automatic indexer, preset programs automatically control the sewing of multiple buttonholes either straight or on an angle Sewing speed 1500-3800 stitches/min (500 - 1900 rev/min of the drive shaft) Buttonhole length 15.
S-4000 ISBH+I Omron A - INTRODUCTION 5. INSTRUCTIONS FOR OPERATOR SAFETY AND MAINTENANCE When installing the machine we recommend the minimum clearances noted above around the machine. Read all of the instructions that follow. DO NOT PUT THE MACHINE INTO OPERATION UNTIL YOU ARE COMPLETELY FAMILIAR WITH ALL INSTALLATION AND OPERATING INSTRUCTIONS. DANGER! Before connecting the machine to the power supply, be positive that all safety covers are correctly installed.
S-4000 ISBH+I Omron A - INTRODUCTION CAUTION: LASER RADIATION DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS Read carefully the supplemental rules described below before setting up laser system. C.C. E.A. laser product has been designed and manufactured specifically for the work place and for use in working, conditions. It complies to the existing work safety regulation included in directive 73/23 and subsequent 93/68. It has been made following to the International Standart CE/EN 60825. Use C.C.E.A.
S-4000 ISBH+I Omron A - INTRODUCTION 6. SPECIAL ACCESSORIES - machine device, which is not included in the standard equipment of the machine and a customer can order it S e w in g c a m it is possible to sew a different buttonhole shape ➊, ➌ than standard buttonhole ➋ is a cutomer can order it - ➊ part number 24.3079.0.000 - ➌ part number 24.3080.0.
S-4000 ISBH+I Omron B - MACHINE ASSEMBLY 1. CONTENT OF THE SHIPPING BOX 1. 2. 3. The shipment contains one box. There is a carton with accessories, service manual with parts section and thread stand ➊ in the box. During unpacking the shipment, follow the labels which are on a cover. ➊ C AU T I O N : If the machine or crate was damaged in shipment inform the freight company immediately.
S-4000 ISBH+I Omron B - MACHINE ASSEMBLY 3. POWER AND AIR CONNECTION 1. 2. The machine is equipped with a quick coupler ➍ required with connector for inner ∅ of the tube 10. The connector for inner ∅ of the tube 8 is not supplied with the machine, a customer has to order it. The manufacturer recommends to use connector ➏ for who requires to connect the tube with connector NPT. If a customer needs to use a shut off valve ➊, which allows fast releasing of the air from the circuit, he must order it.
S-4000 ISBH+I Omron B - MACHINE ASSEMBLY 4. Head Pneumatic ➊ ➋ ➌ ➍ - thread draw-off, tension release - clamp feet 1 - thread - speed controller J0I1 - J0I2 - air input BQ2 - regulator with air pressure switch air distribution Tubes 0, 1, 2 — X => distribution from a regulator identification J X X X 0, 1, 2 — X pneumatic cylinder identification (first number is 0 but is not marked) A ; B; C 1-10 Revised 03/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron B - MACHINE ASSEMBLY 5. Indexer Pneumatic A B B A Î Ï Ð Ñ Ò - clamp feet Ó - thread pick-up - clamp feet - stroke 8 - clamp feet - stroke 16 - clamp feet - stroke 32 J0I1 - J0I4 - air inputs - angle buttonhole cylinder - clamp feet - stroke 1 - clamp feet - stroke 4 - clamp feet - stroke 2 Revised 03/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron B - MACHINE ASSEMBLY 4. THREAD STAND INSTALLATION 1. Put the thread stand together according to the drawing. 2. Position of the locking ring ➊ allows assembly of the thread stand for various thickness of the table top. Threaded end of the post ➏ must not extend more that 1 mm (1/32) through the locking nut ➎. 3. Insert the washer ➋ and the post into the hole provided in the right rear of the table top ➌. Insert the washer ➍ and tighten the nut 1-12 ➎.
S-4000 ISBH+I Omron C - PROPER APPLICATION 1. POWER UP / HOME POSITION 1.1. Turn the main power switch on ➊ by turning clockwise to the I position. 1.2. The machine is ready for operation when the control panel display lights, the Ready message appears on the display and the green LED lights. 1.3. The machine must be in the home position before starting to sew (to be certain, press the foot treadle and sew one dummy buttonhole). 1.4.
S-4000 ISBH+I Omron C - PROPER APPLICATION 2 . N E E D L E I N S TA L L AT I O N WARNING! Before performing this adjustment, switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. Use needles ordering number 02.0750.2.110 (750SC 90/14) only - see accessories. It is also possible to use needles ordering number 02.0750.2.100 (750 SC 80/12),02.0750.2.
S-4000 ISBH+I Omron C - PROPER APPLICATION 3. THREADING WARNING! Switch the main machine power off to prevent accidental starting of the machine. Disconnect the air supply and dissipate any stored energy. When threading, see the pictures below. Change the thread tension by nut ➊ according to the sewing conditions. To increase the thread draw off (for example sewing on the thin fabrics) there is an arm installed on the thread draw off lever.
S-4000 ISBH+I Omron D - MACHINE CONTROLS 1. PROGRESS FOR SEWING A BUTTONHOLE 1.1. Bring the machine to the home position according to the section C1. a) sewing without indexer check, if the message below: appears on the display. If not, follow steps press The machine sews only 1 buttonhole. b) sewing with indexer check, if the message below: appears on the display. If not, follow steps press After this setting, the machine will sew with the indexer according to the parameters set in the program. 1.2.
S-4000 ISBH+I Omron D - MACHINE CONTROLS 1.4. When the foot pedal is pressed to its second position, the sewing is started with or without indexer, it depends on set program - see 1a, b. When the buttonhole is sewn and the thread is trimmed, the machine goes to the home position and clamp feet raise. 1.5. When the clamp feet are up, it is possible to move the sewn work for sewing the second buttonhole - but only for sewing without indexer.
S-4000 ISBH+I Omron D - MACHINE CONTROLS b) s e w in g w it h in d e xe r If it is necessary to interrupt the cycle during the sewing with indexer (example: needle breakage, thread breakage ): b1) press the Cycle Interruption button Î on the indexer. The machine stops in the home position after buttonhole is finished. b2) Indexer clamp feet stay down. By the and buttons you can shift indexer clamp feet to the desired position and finish sewing by pressing the foot pedal holding the button Î.
S-4000 ISBH+I Omron D - MACHINE CONTROLS 2. OPERATOR CONTROL PANEL PUSH BUTTONS AND SWITCHES Emergency Stop Button Cycle Interrupt Button Switching of automatic mode (Moving the indexer clamp feet left-right; right-left) The pilot light signalize feelding the control Determine the direction of the buttonhole movement at the set program. Step backward / Step forwardbackward Daily cycle counter.
S-4000 ISBH+I Omron D - MACHINE CONTROLS Error messages RUN On Error setting It will display if the value of the parameter is adjusted out of range. Press the screen on the display, you will return on the main screen. Press button 1-20 you will get to the main screen. Revised 12/2008 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron D - MACHINE CONTROLS 3. THE PROGRAMING MENU STITCHING HEAD Enter the sewing head program menu by pressing button . RUN Revised 12/2008 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron D - MACHINE CONTROLS 4. THE PROGRAMMING MENU INDEXER 1-22 Revised 12/2008 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron D - MACHINE CONTROLS 5. TESTS 123 10122 BQ1 HP BQ1 BQ2 SA1 VC1 U1 BQ2 SA1 VC1 SB4 SB5 SB6 YV1 YV2 YV3 YV10 YV11 YV12 YV13 YV14 YV15 YV16 YV17 YV18 U1 The end position sensor BQ1. Activate the sensor using a metal tool Button is underlighted. If the air pressure is less than 0,5 MPa the button is underlighted. After pressing button key EMERGENCY STOP underlighted. the button is If the power supply drops below 185 V the button is undderlighted.
S-4000 ISBH+I Omron D - MACHINE CONTROLS 6. PROGRAM VERSION 7. COUNTER RESTART Daily cycle counter Servis cycle counter (not reset) 10122 On On Daily cycle counter reset 8. BUTTONHOLES PARAMETERS SETTING Number of buttonholes 3 On Machine stop before buttonhole sewing activation (e. g.: when changing thread) you can run machine again by pressing the foot pedal and „Interrupt cycle“ button simultaneously. Buttonholes distance setting (4-63mm) 1-24 Revised 12/2008 e-mail: service@amfreece.
S-4000 ISBH+I Omron D - MACHINE CONTROLS 9.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 1. MACHINE HOME POSITION 1. The needle bar is in the upper position. The needle ➊ descends to the right side of the throat plate slot ➋ during the first stitch. The marks ➑ on the handwheel and cover casting are aligned. 2. The clamp plate ➌ with clamp feet ➍ is in the full forward the adjustable stop ➎. The clamp plate position against moves to the rear during the first row of stitching. ➊ ➋ ➑ 2. MAIN CAM ADJUSTMENT 1.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 3. THE PRINCIPLES FOR THE MACHINE 1. ADJUSTMENT Before making mechanical adjustment turn the machine to the service mode by pressing the button EMERGENCY STOP. Servis mode C AU T I O N : It is not possible to start sewing by pressing the foot pedal when working in Service Mode. 3.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 4. NEEDLE BAR 1. Needle bar crank position Turn the handwheel ➎ and loosen the screw needle bar crank ➊ in the ➋. Turn the handwheel until the needle bar reaches the upper position. Pulley screw on the main shaft should be in the same line with screw ➍. Tighten the screw ➊. ➌ NOTE: The needle bar should be in the top dead center position when the screw ➌ is at 12 o‘clock. To check, turn the handwheel clockwise and counter clockwise.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 5. BITE Before the bite adjustment, remove the pulley cover ➋ and the head cover ➊. Loosen the indexer clamp feet screw ➌ and remove the indexer clamp feet Í from the machine. Disconnect the air tubes ➎ from the thread puller cylinder and tubes ➏ from the clamp feet cylinder. 1. B it e c a m a) b) Check if the machine is in the home position. Tilt the machine on the rest pin ➐.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 2. B it e w id t h a d j u s t m e n t To adjust the bite width, first remove the head cover for access to adjustments. The S-4000 ISBH is fitted with a regular bite throat plate , that allows a bite range of 1.5 mm (1/16“) to 2.3 mm (3-32“). a) loosen the adjusting screw b) to increase the bite width, raise the bite lever c) to decrease the bite width, lower the bite lever d) tighten the adjusting screw 3.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 6. FEEDING 1. Tilt the sewing head on the rest pin. 2. Bevel Gear Adjustment Manually turn the hand wheel counter clockwise, until the drive spring in the main cam engages with a detent (first row of stitches). Remove the bevel gear cover and loosen the screws ➊, ➋ on the horizontal bevel gears and screw 3. ➌ on the stop. Loosen two adjusting screws ➍ in the right collar ➎.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 7. SLIP CLUTCH The slip clutch pressure is factory set and under normal conditions will not need adjusting. The correct clutch torque setting is 0.43 Nm (60 to 65 inch ounces). Hold the nut ➊ and tighten the adjusting screws pressure to both sides of the clutch. ➋ with a torque screwdriver. Apply an equal amount of N OT E : If a torque screwdriver is not available, tighten the lock nuts so that the screws the nuts ➋ extend through ➊ 1.5 mm.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 9. ADJUSTMENT OF BARRING STITCHES To properly set the first bar properly adjusted. 1. ➊, the second bar ➋ must be Second bar adjustment Insert a piece of paper under the clamp feet. Turn the handwheel through the sewing cycle until the control spring ➎ release the left shifter arm pocket ➏. Check to see that the clamp plate starts to move to the left just as the needle point rises from the work piece approximately 1 mm.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 2. First bar adjustments Turn the handwheel until the control spring engages into a detent. Check the distance 1-2 mm between the control spring and the shifter arm. If the distance is different, move the shifter arm after which is locked by two M4 screws ➎. Check the quality of the sewn buttonhole on the paper. If the stitches are uneven ➏ follow below described adjustment: ➐ and turn the nut ➑ clockwise.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 3 . T h e c l e a r a n c e a d j u s t m e n t o n t h e c a m d u r in g t h e f ir s t b a r s e w in g a) Turn the handwheel until the control engages into the detent of the left shifter arm b) Continue turning the handwheel. The main cam starts turning and moving the assembly rod . c) Check the minimal clearance by hand on the rod when the control spring is not engaged with shifter arm.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 11. BUTTONHOLE LENGTH CHANGE To change the sewn buttonhole length, remove knob ➋ and the indexer clamp ➊ also 7 screws ➌ and the cover plate ➍. feet 1. 2. Loosen the screw ➎ and move the stop ➏ as needed. To the right - the buttonhole is shortened, to the left - the buttonhole is extended. The length can be set in range 15,8 - 25 mm (0.62 - 0.98“). Loosen the 2 screws ➐ and slide the stop ➑ temporarily forward (away from the clamp plate). ➍.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 12. LOOPER ADJUSTMENT Before making this adjustment, follow the below described points: Turn the handwheel and observe the position of the connecting link ➊ at both ends of the ➋. Angle A ➌ must equal angle B ➍. If incorrect - loosen the hex mounting screw ➎ and rotate the eccentric adjusting nut ➏ as needed. Tighten the hex mounting screw ➎. looper link arm travel Turn the handwheel and bring the needle bar to the upper position.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS T h e f ir s t l o o p e r a d j u s t m e n t 1. Bring the machine to the home position and loosen the screws of the looper cam Ñ and adjust the looper cam to the lowest position. 2. Loosen the looper set screw and turn the looper to be perpendicular to the hole in the looper holder. 3. Install the holder with the first looper shaft. 4.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS The second looper adjustment 10. Insert the second looper on the looper shaft. 11. Loosen the looper holder screw and move the holder so that the needle passes the center of the looper recess. There must be clearance 0,4 mm between the needle and the looper recess. Tighten the looper holder screw. 12. and turn the looper to Loosen the looper screw the needle to obtain the distance 0,1 mm between the needle and the looper tip. 13.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 13. THREAD DRAW-OFF 1. 2. A d j u s t m e n t o f t h e D r a w - O f f L e v e r Po s it io n The correct adjustment ensures a long enough thread tail for starting the sewing of the next buttonhole.Remove the covers because this mechanism adjustment is performed in the rear of the head. Air supply is necessary for this adjustment. a) loosen the screw ➏ b) ➐ of the cylinder ➑ is in the home position (retracted).
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 14. THREAD TENSION The thread tension influences the appearance of the buttonhole. A thread tension change may be needed if the thread and fabric change. Check to be certain all parts, which contact the thread, are smooth and polished with no burrs or sharp edges. By turning the tension knob ➊ clockwise, the thread tension increases. By turning the tension knob ➊ anti-clockwise, the thread tension decreases.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 2. T h e c o r r e c t p o s it io n o f t h e t e n s io n m e c h a n is m a) remove the tension assembly ➌ from the shaft ➍ b) check if the distance between the stud slot edge and the pin necessary to adjust the position on the pin. c) remove the pulley cover and the head cover to obtain a good access for this adjustment. Switch off the air supply. d) disconnect the air tube ➏ from the cylinder. e) loosen the nut ➐ and turn f) 3. thecylinder ➑ as necessary.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 15. THREAD TRIMMING Trimming mechanism ensures the correct thread trimming after sewing the last stitch. A the trimming hook moves in the direction of arrow, both thread loop legs A and B are pulled forward. When the thread hook approaches the end of the stroke, leg A contact the trimming knife, cutting the thread. 1. T r im m in g c y l in d e r a d j u s t m e n t a) tilt the machine head on the rest pin and close the air supply.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 16. MACHINE HEAD CLAMP FEET ADJUSTMENT 1. A d j u s t m e n t f o r c l a m p h e ig h t Be sure that air supply is switch on and the clamp feet are opened. If clamp feet are not opened, push the clamp Up / Down button. a) loosen the nut ➊ b) turning the screw ➋ clockwise lowers the clamp feet mechanism ➌ to clamp mat ➍.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 17. ADJUSTMENT OF THE STOPPING SENSOR POSITION Follow the below described steps to set the position of the sensor. 1. 2. Put machine in the service mode (see E-3). Turn the handwheel counter clockwise until the machine is in the position for sewing the second bar. The stop disk finger ➊ must be perpendicular to the sensor ➋. 3. ➌ and move the sensor bracket ➍ to the right. Tighten the screws ➌.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 18. CHANGING THE DRIVE BELT 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. ➊ after loosing the M4 screws ➋. By turning the handwheel ➌ adjust the position of the shaft so that the screw ➍ on the pulley ➎ is level with screw ➏ on the bearing carrier lower shaft. Lock the position by the holder 24.0030.0.000 ➐, which is included in the accessories. Using the screw ➏ fix the holder to the bearing holder upper screw.
S-4000 ISBH+I Omron E - MACHINE ADJUSTMENTS 19. THE MAIN CAM CHANGE 1. 2. 3. 4. ➊ and remove the holder ➋. Unscrew the screws ➌ and remove the right control spring Í and the holder Î. Loosen the stud ➏ and remove the worm gea hub and the main cam assembly ➐. Dismantle Loosen the screws the assembly. Assemble the main cam assembly according to the following steps: a) Install the washer ➒ on the barring cam ➑. b) c) The mounting hole must be covered. Install the feed reversing cam Ó by the same way.
S-4000 ISBH+I Omron F - SLEEVE INDEXER 1. INTRODUCTION The indexer is used to clamp and feed sleeve wiggans while sewing Imitation Buttonholes. It can be preset to provide a line of buttonholes straight or at an angle with the Wiggan edges. Programs can be set for any number of buttonholes up to 16 within a 63 maximum travel and the space between each is also adjustable. The outside indexer parts are the following mechanismes: Bar movement ➊, Clamping ➋ and Thread puller ➌. 2.
S-4000 ISBH+I Omron F - SLEEVE INDEXER 4. The air supply to the indexer is ensured by the input tube Ø 6 ➐ marked J0I2. This tube is connected to the connector behind the regulator. 5. The electrical signal for indexer electromagnetical valves (10-18) is ensured by the connecting cable with cannon conector ➑ (X4), which is connected to the rear of the control box. ➐ 3. INDEXER FUNCTIONS The indexer provides for straight sewing of buttonholes or angled sewing up to 6 degrees from the straight position.
S-4000 ISBH+I Omron F - SLEEVE INDEXER 4. ADJUSTMENT FOR ANGLE BUTTONHOLES First check whether the indexer clamp feet arm is in the position of 90° against of the casting of the bedplate ➊. If it is not, loosen the screw ➋ and move the clamp feet arm into the required position. Tighten the screw. N O T E : Switch off the air pressure supply before making this adjustment. Make sure that indexer clamp feet are in the position for cross movement of the material - see F3, point 1 (page 1-50).
S-4000 ISBH+I Omron F - SLEEVE INDEXER 5. ADJUSTMENT OF THE INDEXER CLAMP FEET MOVEMENT 1. Position the indexer clamp feet for angle movement of the material - see fig. 1. 2. 3. By pressing the ➊ key on the control panel, check whether the distance X between the indexer clamp feet and the sewing head clamp feet is the same of the left side and right side too.
S-4000 ISBH+I Omron F - SLEEVE INDEXER To achieve smooth movement of the clamp feet, it is neccesary to regulate the air flow that comes to the cylinders. If the clamp feet arm movement is not fluent: a) loosen the locking screw ➍ b) turn the regulator ➎ clockwise c) lock the position with the regulator nut ➍ d) press button the check the fluent movement of the clamp feet arm N O T E : The indexer valve block is separated therefore the air flow can be regulated for different valves.
S-4000 ISBH+I Omron F - SLEEVE INDEXER 6 . THE INDEXER CLAMP FEET PRESSURE ADJUSTMENT 1. First place the material under the left clamp foot. 2. Press the 3. 4. Do the same with the right clamp foot. If the pressure is not the same on both clamp feet, follow the below mentioned steps: . Pull the clamped material and check if the material is held well. The left clamp foot holds the material more than the right one a) press the left clamp foot ➊ by hand down to the clamp mat.
S-4000 ISBH+I Omron F - SLEEVE INDEXER 7. THREAD PICK-UP ADJUSTMENT If the thread is not caught and held after trimming it is necessary to adjust the thread pick-up. 1. The machine must be in the home position. 2. Disconnect the air tubes of the thread puller. 3. Loosen the screws ➊, ➋, ➌. 4. Manually extend the cylinder ➍. 5.
S-4000 ISBH+I Omron G - MACHINE MAINTENANCE Warning: Caution: - Check for damage to electrical cables Check safety covers for damage and replace if needed immediately Keep your hands out of the sewing area Do not modify the machine in any way, which could eliminate safety parts Do not attach external lights or other devices to the machine´s electrical system Do not neglect periodic maintenance. If you have fault in electrical power supply, switch off the operating switch (circuit breaker).
S-4000 ISBH+I Omron G - MACHINE MAINTENANCE 6. Remove the filter cover ➏ with cleaning pad ➐. Remove the dust from the cleaning pad or in case of considerable dirt, wash it using a mild detergent. Perform the same cleaning on the rear fan . 7. The filter and regulator maintenance Bowl assembly - polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils, thinner solvents, trichlorethylene, kerosene and other aromatic hydrocarbons. Clean only with a neutral detergent.
S-4000 ISBH+I Omron G - MACHINE MAINTENANCE 2. PERIODIC MAINTENANCE once a day (8 hours of operation) once a week (40 hours of operation) once a month (160 hours of operation) - cleaning of the sewing mechanism area and inner frame of the machine lubrication of mechanisms - see area F4.
S-4000 ISBH+I Omron G - MACHINE MAINTENANCE 3. LUBRICATION DIAGRAM The machine is mostly equiped with needle and ball bearings, which in combination with single lubrication circuit decrease the requirements for maintenance. Circuit I - with the oil supply in oil indicator for lubrication of the bite, feeding and looper levers and worm gears. In case of replacement of any part of distribution, it is possible to order the tube kits and wicks. To connect the tubes - see picture.
S-4000 ISBH+I Omron G - MACHINE MAINTENANCE 4. MACHINE LUBRICATION 1. It is necessary to lubricate the places shown below before the machine is switched on for the first time or after a long idle period. Use oil ESSO TERESSO 32 or similar quality. 2. The amount of oil in the reservoir overflowing from the base area. 3. The reservoir is fitted through the hole ➋ in front of the gage. 4. The points for lubrication of the needle bar mechanism ➊ is indicated by the red mark.
S-4000 ISBH+I Omron G - MACHINE MAINTENANCE 5. Tilt the machine head on the rest pin and lubricate the places shown in the picture. ➐ ➑ ➒ ➓ looper shafts looper cam surfaces roller feed cam surfaces shifter bite cam surfaces bevel gears Tilt the sewing head back into the sewing position. 6. 1-60 trimmer shaft After lubrication it is important to sew minimum 10 buttonholes on scrap fabric to dispel any excess oil. Wipe all visible excess oil from the mechanism in the work area.
S-4000 ISBH+I Omron G - MACHINE MAINTENANCE 5 . M AC H I N E D I S P O S A L 1. To ensure machine ecological disposal, it is necessary to remove nonmetallic parts from the machine. To take these parts out, it is necessary to perform the partial dismantling of the machine, remove covers, dismantle the machine arm and remove the frame. 2. Aluminium and diralumin parts must be treated separately, also nonferrous metal parts and plastic parts. 3.
S-4000 ISBH+I Omron H - PNEUMATIC DIAGRAM 1-62 Revised 11/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron I - ELECTRICAL DIAGRAM Revised 11/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron I - ELECTRICAL DIAGRAM 1-64 Revised 11/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron I - ELECTRICAL DIAGRAM Revised 11/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron I - ELECTRICAL DIAGRAM 1-66 Revised 11/2009 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
S-4000 ISBH+I Omron TROUBLESHOOTING TROUBLESHOOTING - TABLE OF CONTENTS 1. MECHANICAL FAULTS ................................................................................................... 2-2 2. I N D E X E R FA U LT S ....................................................................................................... 2-5 3. ERROR MESSAGES OF THE CONTROL PANEL DISPLAY ..................................... 2-6 4. ERROR MESSAGES OF THE SERVO ...........................................................
S-4000 ISBH+I Omron TROUBLESHOOTING 1 . MECHANICAL FAULTS SYMPTOM Thread breakage Machine fails to sew Machine sews in one spot 2-2 POSSIBLE CAUSE PROBABLE SOLUTION Needle, looper, throat plate damaged Change damaged parts Incorrect needle and sewing mechanism adjustment Check the adjustment of the mechanisms Thread tension is too tight Adjust correct tension Incorrect threading See section C3 for checking.
S-4000 ISBH+I Omron TROUBLESHOOTING SYMPTOM Stitch skip at the beginning of sewing Stitch skip during sewing POSSIBLE CAUSE PROBABLE SOLUTION Needle, looper, throat plate damaged Change damaged parts Needle thread end is too short See section E13, point 2 Incorrectly adjusted needle bar height See section E4 Incorrectly adjusted clearance between needle and throat plate See section E5 Incorrect loopers timing See section E12 Incorrectly adjusted clamp feet pressure See section E 16, point 3
S-4000 ISBH+I Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Trimming knife damaged Replace Low air pressure at trimming cylinder Check supply pressure Flow control valve to tension cylinder closed See section E15 point 3 Incorrect loopers timing See section E12 Incorrect setting of trimming delay Change Trim delay parameter Trimming length incorrectly set Change Trim time parameter Sewing motor turns, machine does not sew Belt broken or loose See section E18 for changing
S-4000 ISBH+I Omron TROUBLESHOOTING 2 .
S-4000 ISBH+I Omron TROUBLESHOOTING SYMPTOM Indexer clamps do not swivel POSSIBLE CAUSE PROBABLE SOLUTION Indexer clamp feet are not adjusted for angle movement Loosen the screw and move it from the locking lever Angle parameter not activated Activate the Angle parameter in Indexer menu Valve 12 does not switch on Check or replace Air comming into the cylinder is too tighten Loosen the vylve on the swivelling cylinder 3.
S-4000 ISBH+I Omron TROUBLESHOOTING 4. ERROR MESSAGES OF THE SERVO The following messages can be seen on the servo display, which is placed inside the control box. In order to eliminate these messages, switch off the machine for 1 minute. Then switch the machine on again. The error message should not appear on the display. If the message appears - call AMF Reece service.
S-4000 ISBH+I Omron TROUBLESHOOTING 5. E L E C T R I C A L FA U LT S SYMPTOM POSSIBLE CAUSE When switch in position I, neither the work light, display or the cooling fan operate When switch in position I, display does not operate When sewing operation started, motor does not operate. Contactor KM1 switched on. PROBABLE SOLUTION No power supply Check main power supply or voltage in the socket Fuse F1 failure Replace fuse PN 12.0008.4.665 Power switch QS1 damaged Replace the switch 12.0008.4.
S-4000 ISBH+I Omron TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE When sewing operation started, Make sure the machine is ready for operation motor fails to operate. Contactor KM1 switched off. Contactor KM1 damaged PROBABLE SOLUTION Press key in the display - see D1, point 6 Replace contactor 12.0008.4.833 Check the Emergency Stop button Replace button 12.0008.4.563 Control unit PLC error Replace the control unit PLC 24.8001.2.
S-4000 ISBH+I Omron TROUBLESHOOTING 2-10 Revised 12/2008 e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.
