Service manual
Table Of Contents
- MODEL S 4000 CAED Omron
- WARRANTY
- WARRANTY REGISTRATION CARD
- TABLE OF CONTENTS
- A-INTRODUCTION
- B-MACHINE ASSEMBLY
- C-PROPER APLICATION
- D-MACHINE CONTROLS
- E-MACHINE ADJUSTMENTS
- G-PNEUMATIC DIAGRAM
- F-MACHINE MAINTENANCE
- 1.MACHINE HOME POSITION
- 2.ADJUSTMENT OF THE SHIFTER
- 3.PRINCIPLES FOR MACHINE ADJUSTMENT
- 4.NEEDLE BAR
- 5.BITE
- 6.FEEDING
- 7.CLUTCH
- 8.STITCH DENSITY
- 9.LOOPERS ADJUSTMENT
- 10.HOME POSITION OF THE CLAMP PLATE
- 11.CLAMP PLATE ADJUSTMENT
- 12.TRIMMING MECHANISM ADJUSTMENT
- 13.ADJUSTMENT OF THE CLAMP PLATE CHANGE-OVER
- 14.ADJUSTMENT OF MACHINE HEAD CLAMPING FOOT
- 15.THREAD DRAW OFF
- 16.THREAD TENSION
- 17.THREAD TRIMMING
- 18.CUTS-OFF BLOW OFF
- 19.THREAD BLOW OFF (SPECIAL ACCESSORY)
- 20.ADJUSTMENT OF STOP SENSOR POSITION
- 21.REPLACEMENT OF THE BELT
- 22.PROTECTION DURING VOLTAGE FLUCTUATION (SPECIAL ACCESSORY)
- 23.OPTICAL SENSOR-ADJUSTMENT
- H-ELECTRICAL DIAGRAM
- TROBLESHOOTING-TABLE OF CONTENTS
Released 10/2009
S-4000 CAED Omron
2-7
TROUBLESHOOTING
e-mail. serv
ice@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com
Phones: +420 582 309 160 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
The machine does not respond
to the signal from the sensor
BQ3
The position of the sensor BQ3
adjusted incorrectly
Faulty sensor BQ3
Adjust correctly as in Section E23
Replace the sensor 06.2400.0.701
SYMPTOM
POSSIBLE CAUSE PROBABLE SOLUTION
When sewing operation started,
motor fails to operate.
Contactor KM1 switched off.
The needle does not stop in the
upper position
When sewing operation started,
air valves do no operate. The
air pressure correct.
Make sure the machine is ready
for operation
Contactor KM1 damaged
Check the Emergency Stop
button
Control unit PLC error
Position of the sensor BQ1
incorrectly adjusted
Sensor BQ1 failure
Check the servo amplifier and
servomotor
Fork is not fitted properly into
connector X3
Control unit PLC error
Press key F6 - see D1, point 6
Replace contactor 12.0008.4.833
Replace button 12.0008.4.563
Replace the control unit PLC
24.8001.2.001
Adjust according to section E17
Replace the sensor
06.2400.0.009
To set the servo amplifier - call
AMF Reece service, alternatively
replace motor (page 2-9) and
servo amplifier (page 2-9)
Check the connector X3
connection
Replace the control unit
24.8001.2.001