Service manual
Table Of Contents
- MODEL S 4000 CAED Omron
- WARRANTY
- WARRANTY REGISTRATION CARD
- TABLE OF CONTENTS
- A-INTRODUCTION
- B-MACHINE ASSEMBLY
- C-PROPER APLICATION
- D-MACHINE CONTROLS
- E-MACHINE ADJUSTMENTS
- G-PNEUMATIC DIAGRAM
- F-MACHINE MAINTENANCE
- 1.MACHINE HOME POSITION
- 2.ADJUSTMENT OF THE SHIFTER
- 3.PRINCIPLES FOR MACHINE ADJUSTMENT
- 4.NEEDLE BAR
- 5.BITE
- 6.FEEDING
- 7.CLUTCH
- 8.STITCH DENSITY
- 9.LOOPERS ADJUSTMENT
- 10.HOME POSITION OF THE CLAMP PLATE
- 11.CLAMP PLATE ADJUSTMENT
- 12.TRIMMING MECHANISM ADJUSTMENT
- 13.ADJUSTMENT OF THE CLAMP PLATE CHANGE-OVER
- 14.ADJUSTMENT OF MACHINE HEAD CLAMPING FOOT
- 15.THREAD DRAW OFF
- 16.THREAD TENSION
- 17.THREAD TRIMMING
- 18.CUTS-OFF BLOW OFF
- 19.THREAD BLOW OFF (SPECIAL ACCESSORY)
- 20.ADJUSTMENT OF STOP SENSOR POSITION
- 21.REPLACEMENT OF THE BELT
- 22.PROTECTION DURING VOLTAGE FLUCTUATION (SPECIAL ACCESSORY)
- 23.OPTICAL SENSOR-ADJUSTMENT
- H-ELECTRICAL DIAGRAM
- TROBLESHOOTING-TABLE OF CONTENTS
S-4000 CAED Omron
e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
Released 10/2009
2-2
TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
PROBABLE SOLUTION
Thread breakage
Machine fails to sew
(Stitch skipping)
Machine sews in one spot
Needle, looper, throat plate
damaged
Incorrect needle and sewing
mechanism adjustment
Thread tension is too tight
Incorrect threading
Thread guides polished
incorrectly
Poor thread quality
Thread is too heavy for
selected needle and throat
plate
Needle, looper, throat plate
damaged
Incorrectly adjusted needle bar
height
Incorrectly adjusted clearance
between needle and throat
plate
Incorrect loopers timing
The home position of the clamp
plate is adjusted incorrectly.
Change damaged parts
Check the adjustment of the
mechanisms
Adjust correct tension
See section C3 for checking.
Polish
Replace thread
Use recommended thread sizes -
see section A4
Change damaged parts
See section E4, point 2 for
checking
See section E5, point 3 for
checking
See section E9 for checking
Adjust the stop - see section E11
1. MECHANICAL FAULTS