Service manual
Table Of Contents
- MODEL S 4000 CAED Omron
- WARRANTY
- WARRANTY REGISTRATION CARD
- TABLE OF CONTENTS
- A-INTRODUCTION
- B-MACHINE ASSEMBLY
- C-PROPER APLICATION
- D-MACHINE CONTROLS
- E-MACHINE ADJUSTMENTS
- G-PNEUMATIC DIAGRAM
- F-MACHINE MAINTENANCE
- 1.MACHINE HOME POSITION
- 2.ADJUSTMENT OF THE SHIFTER
- 3.PRINCIPLES FOR MACHINE ADJUSTMENT
- 4.NEEDLE BAR
- 5.BITE
- 6.FEEDING
- 7.CLUTCH
- 8.STITCH DENSITY
- 9.LOOPERS ADJUSTMENT
- 10.HOME POSITION OF THE CLAMP PLATE
- 11.CLAMP PLATE ADJUSTMENT
- 12.TRIMMING MECHANISM ADJUSTMENT
- 13.ADJUSTMENT OF THE CLAMP PLATE CHANGE-OVER
- 14.ADJUSTMENT OF MACHINE HEAD CLAMPING FOOT
- 15.THREAD DRAW OFF
- 16.THREAD TENSION
- 17.THREAD TRIMMING
- 18.CUTS-OFF BLOW OFF
- 19.THREAD BLOW OFF (SPECIAL ACCESSORY)
- 20.ADJUSTMENT OF STOP SENSOR POSITION
- 21.REPLACEMENT OF THE BELT
- 22.PROTECTION DURING VOLTAGE FLUCTUATION (SPECIAL ACCESSORY)
- 23.OPTICAL SENSOR-ADJUSTMENT
- H-ELECTRICAL DIAGRAM
- TROBLESHOOTING-TABLE OF CONTENTS
S-4000 CAED Omron
1-9
Revised 10/2009
e-mail: service@amfreece.cz; parts@amfreece.cz; website: www.amfreece.com
Phone: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606
B - MACHINE ASSEMBLY
3. POWER AND AIR CONNECTION
1. The machine is equipped with a quick coupler ➍ required with connector ➎for inner ∅ of the
tube 10. The connector for inner ∅ of the tube 8 is not
supplied with the machine, a customer has to order it. The
manufacturer recommends to use connector ➏ for
customers who requires to connect the tube with
connector NPT.
If a customer needs to use a shut off valve ➊ , which allows
fast releasing of the air from the circuit, he must order it.
A variety of connectors ➋ can be used separately or in
combination to adapt to the available input supply hose. It
depends on type of the tube which is used by a customer.
These connectors are not included in the accessories. A
tubing clamp ➌ is prov
ided.
NOTE: Parts ➊, ➋, ➎, ➏ are included in Extra Parts - see 3-48.
2. After air connection check the set air pressure on the dial of the regulator. It should be in range
0.5 - 0.6 MPa. The green pointer ➐ indicates the lowest working air pressure 0.5 MPa, which is set
from the manufacturer on the regulator ➑. If the air pressure is lower than 0.5 MPa after connecting
the machine to the power supply, „Low Pressure“ message appears on the control panel display. To
adjust the working pressure, loosen the regulator cap lock ➓ and turn the regulator cap clockwise to
increase the pressure. Push the regulator cap ➓down. The LED
is for setting the minimal operation
air pressure.
3. Power supply must be 230 volts. Receptacle plug must meet requirements of IEC standard 364-4-41,
its circuit breaker must be minimal 10A with characteristic C according to the EN 60947-2 (or 16A with
characteristic B). No other devices must not be connected to the circuit breaker of the socker. The
hand wheel
must turn counter clockwise.
The machine is equipped with a filters which contain capacitors which generate an high frequency
leakage current. In order to prevent nuisance tripping, residual current protection device must be
protected against these high frequency currents: this is the case for industrial residual current
device (example „S“ type).