MODEL S-100 EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No. PART NUMBER 97. 1700.1.004 This manual is valid from the machine serial No.: P174582 AMF is trademark of AMF Group, Inc.
Warranty Registration Card (Please Fax or Mail immediately after installation) Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ Machine model number: (S100, S101, S104, S105, S 311, Deco, S4000 , EBS Mark II, ES505, etc) Manufacturer‘s serial or production number: Installation Site Information: Customer‘s Name: Customer‘s Mailing Address: Customer‘s Telephone Number: Supervising Mechanic‘s or Technician‘s Name: Signature of Supervising Technician: AMF Reece Technician‘s Na
LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT Warranty provisions: A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or material without charge for labor. This portion of the warranty applies to machines sold as ”installed” only. A one (1) year limited material warranty on major component parts to replace materials with defects. Any new part believed defective must be returned freight prepaid to AMF Reece, Inc. for inspection.
S100 1-8 Revised 10/ 2005 e - mail service @amfreece.cz, parts @amf reece.cz,website: www.amfreece.
S100 TABLE OF CONTENTS A-INTRODUCTION 1. Introduction .......................................................................................................................... 1-1 2. Specifications ........................................................................................................................ 1-2 3. Safety of work ...................................................................................................................... 1-3 4. Security of the operator and maintenance ..
S100 TABLE OF CONTENTS 20. Setting - up of the spreaders movement ............................................................................... 1-48 21. Cutting lever and anvil ......................................................................................................... 1-49 22. Knife and Cutting Steel change ............................................................................................ 1-50 23. Cutting space modification .........................................................
S100 A - INTRODUCTION 1. INTRODUCTION The S100-030/031/032 (AF-CB/CA-RE) is a versatile two thread chain stitch sewing machine for sewing buttonholes with possibility to insert the gimp. The regular eye, Cut Before / Cut After, adjustable flybar machine may be used for suits, jeans and a wide variety of sewing applications. The S 100-052/053 (RE) is two threads, pertinently one thread machine, which is sewing round chain stitch buttonhole.
1-2 S100 - 035 - * Note: 2.5; 3; 3.5; 4 66 kg 151 kg 780 mm (31") - height x 1100 mm (43") - length x 600 mm (23.6") - width - 3.5; 4; 5; 6; 7 149 kg 64 kg (143 lb) 1NPE~60Hz 110V/TN/S ; 3NPE~60Hz 230V/TN/S ; 1NPE~50Hz 230V/TN/S ; 3NPE~50Hz 400V/TN/S 149 kg 64 kg (143 lb) from 75 to 81 dB at max. speed 600 mm (23.6") - height x 465 mm (18") - length x 530 mm (21") - width 5.
S100 A - INTRODUCTION 3. INSTRUCTION FOR SAFETY OF WORK The sewing machine S -100 is designed and produced to be highly reliable. Special attention is given for securing of the service simplicity and effective safety protection of the operators and machine maintenance. The machine S -100 has safety appliance which protects operator but also machine and respects valid safety and hygienic rules for usual technological using of the machine.
S100 A - INTRODUCTION 4 . I N S T R U C T I O N S F O R T H E S E C U R I T Y O F T H E O P E R AT O R A N D MAINTENANCE When the machine is set to the working area, it is recommended to keep the minimal distance said in the drawing. DANGER! Before machine connection to the power make sure, whether all safety covers are mounted. If it is necessary to remove some safety covers, switch off the operating switch (circuit breaker) and disconnect the machine by the fork of supply from the socket.
S100 A - INTRODUCTION - Before changing the needle, switch off the operating switch (circuit breaker). In case when the operator will not work on the machine, disconnect the power supply by removing the plug from the socket. Before cleaning or any maintenance work on the machine, disconnect the power supply by removing the plug from the socket. Do not adjust the machine in any way, which could endanger its safety.
S100 A - INTRODUCTION 5. LIST OF THE SAFETY LABELS AND DEVICES 0.45 - 0.50 MPa Standard label. Marking of the air pressure (just for S 100 - 033, S 100 - 035 and S 100 - 036). Rotational direction (located on the right cover, left side of the rear cover, motor). Warning by the cover removing (front cover of the frame, right cover of the drive, rear folding cover, motor cover). Label of the safety conductor clip. Necessity of the safety goggles using (sewing head front part, above the needle).
S100 A - INTRODUCTION 6. POSITION OF THE LABELS AND THE SAFETY DEVICES Machine head 1 Locking screw 4 8 6 12 10 3 Folding rear cover 9 Table 12 Front cover of the frame 2 Bedplate 4 Frame 5 3 WA R N I N G ! When the machine works, it is not disabled to give the fingers to the space between the machine table and machine head in marked place. When the working board moves, the clearance in this place is about 50 mm. If fingers are accidentally put into this place, it can occur very serious injury.
S100 B - MACHINE INSTALLATION Ê 1. CONTENT OF THE SHIPPING BOX 1. The delivery usually contains two boxes. One box contains the table and wiring, second the head of machine. 2. The box contain also carton with accessories and operation instruction with spare parts manual and the thread stand Ê. 3. When unpacking the delivery, follow labels which are on the cover. C A U T I O N ! If the delivery was damaged during the transport, inform the carrier. Check the contains of the delivery with order.
S100 B - MACHINE INSTALLATION 3 . M A C H I N E U N PA C K I N G A N D A S S E M B L I N G 1. After unpacking it is necessary to put the table together according to the enclosed documentation. Delivered table is standardly took apart. For connection of the table frame, use enclosed connecting parts. For ensuring of the conductive connection among all metal parts of the table is necessary to put fan washers under the one of the two neighboring screws.
S100 B - MACHINE INSTALLATION WA R N I N G ! It is commended to use original table, part number 04.90.17.0.xxx, for delivered machine. If the user has to use another table, producer can not take the responsibility for possible troubles. In this case it is necessary to use such equipment, which allows to reach on the left driving pulley for the machine cycle max. 250 rev./min. and on the right pulley for sewing drive max 875 rev./min.
S100 B - MACHINE INSTALLATION 7. Fold the rear covers and tilt the head in the frame, make rear screws accessible during the assembly. Since some deliveries can have the covers partly dismantled, fix them to their place by using drawings in parts manual. All safety covers must be assembled according to the section: I N T R O D U C T I O N - Position of labels and safety equipment. 8. Oil reservoir should be placed between installed tall rubber washers. 9.
S100 B - MACHINE INSTALLATION 4 . A D J U S T M E N T O F T H E T - B E LT T E N S I O N F O R S E W I N G The driving belt is placed under the right side cover. After its dismantling, loosen the pulley screw and adjust the V - belt pulley so that, so that during pushing on the front branch of the belt, there should be a sag about 25 mm (1”), as illustrated. Tighten the screw of the idler pulley. For easy folding of the machine head, the pulley must be down with tilt min. 30° backwards.
S100 B - MACHINE INSTLLATION 5 . A D J U S T M E N T O F T H E L E F T T- B E LT T E N S I O N 1. The access to the belt will be obtained after folding of the folding rear cover. 2. Then adjust the idler pulley until 13 mm, (1/2”) of flex is obtained in the belt, as illustrated. 3. Tighten the idler pulley locking screws. 4. Install the motor covers and set the belt stud, which is fixed on the motor cover to the distance 3 mm, (1/8”) below the pulley.
S100 B - MACHINE INSTALLATION 6 . T H R E A D S TA N D I N S TA L L AT I O N 1. Put the thread stand together according to the drawing. 2. Position of the locking ring allows assembly of the thread stand for various thickness of the table top. Threaded end of the post must not extend more that 1 mm (1/32) through the locking nut . 3. Adjust the ring , insert the washer and the post into the hole provided in the right rear of the table top . Insert the washer and tighten the nut .
S100 C - OPERATOR INSTRUCTIONS 1 . P R E PA R I N G T O S E W 1. Read through all safety instructions and ensure all covers are installed. 2. Only Cord Trim - Check on the air pressure regulator that pressure is in range 4.5 - 5 bars (0.45 - 0.50 MPa), see note above the regulator. 3. Give oil to the manual oiling points and check the correct oil quantity in oil level indicator. 4. Check the needle and gimp threads are correctly threaded. 5.
S100 C - OPERATOR INSTRUCTIONS 2 . N E E D L E I N S TA L L AT I O N and dismantle the original needle. 1. Loosen needle locking screw 2. Insert the new needle, so that the needle flat A is on opposite side from screw of the tension. Do not install a bent or broken needle. Roll the needle on a flat surface to check for straightens. The good quality needle does not have a deflection of the point. 3. Tighten the needle locking screw well. 3.
S100 C - OPERATOR INSTRUCTIONS Threading the gimp and upper thread to the machine - S 100-030/031/032/033/035/036/052/053 To change the upper thread tension, use the nut . Upper thread Gimp thread To adjust the gimp tension on the machine S 100 - 060 (CRB) use the screw Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz ; website: www.amfreece.com Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606 .
S100 C - OPERATOR INSTRUCTIONS Lower thread Use the manual nut to change the lower thread tension. Lower thread 1-18 Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz; website: www.amfreece.
S100 D - MACHINE ADJUSTMENT 1. STITCHES DENSITY ADJUSTMENT - STRAIGHT SECTION a) machine modification S 100 - 030/033/035/036/052/053 1. 2. 3. 4. Remove auxiliary rear cover. Loosen the stud nut . Shift the rod stud in direction 1 to increase the stitch density, in direction 2 to decrease stitch density. Tighten the nut . N o t e : The limiter is installed on the lever . To obtain the stitch density 8-9 stitches/cm, shift the rod stud towards the limiter. To decrease the density, remove the limiter .
S100 D - MACHINE ADJUSTMENT Wa r n i n g : When the machine is used for long time, the stitch density can be changed because of the running of the main cam brake and main shaft brake. That is why it is necessary to adjust the brakes. Adjusting main cam brake The main cam brake controls the density of stitches which is adjust in chapter 2. It is a producer specification for setting the distance between stitches. Under normal use, the brake band will need to be adjusted again.
S100 D - MACHINE ADJUSTMENT Adjustment of the main shaft brake The main shaft brake equalizes the stitch density of the buttonhole seam for the left and right-hand sides. 1. 2. Loosen the locking nut of the adjustment screw in the main shaft brake . Adjust the brake pressure to obtain equal stitch density between the stitches. Tighten the adjusting screw . Rotating the adjusting screw clockwise, increases the brake pressure.
S100 D - MACHINE ADJUSTMENT 2. ADJUSTMENT OF THE STITCHES DENSITY IN THE EYE This mechanism is not used for machine S 100 - 052 and S 100 - 053. 1. Fold the rear cover. 2. Loosen the screws and . Move with shim forward operator and the stitch density will de crease. 3. Tighten the screws and . 1 2 2 1 3. ADJUSTMENT OF THE STITCHES DENSITY IN CROSS BAR (modification S 100 - 060) 1. Lift the machine head. 2. Loosen the nut .
S100 D - MACHINE ADJUSTMENT 4. LENGTHS OF THE SEWING The mechanism is not used for machine S 100 - 052 and S 100 - 053. 1. Loosen the clamp screw and move with the rod till dial rod is covered with the indicator mark . 2. Tighten the screw , so that the needed sewing length on the . The total length of the sewing L was just adjusted - see picture. N o t e : The total sewing length is the sum of the: length of cutting plus the length of the bar.
S100 D - MACHINE ADJUSTMENT 5. CHANGE OF THE BUTTONHOLE SHAPE - CHANGE OF THE LATERAL CAM Machines S 100 - 0 3 0, S 100 - 0 3 1 and S 100 - 0 3 2 Fly bar 1. 2. 3. Loosen the screw . Lift the roll stud , so that the locking lever Tighten the screw . allows the insertion of new lateral cam . No bar - to adjust the fly bar with open end of the buttonhole, follow this steps: 1. Loosen the screw . 2. Push the roll stud and insert the cam. 3. Tighten the screw .
S100 D - MACHNE ADJUSTMENT Supplied lateral cams: Le ngt h 13- 40 F O R BU TTO N H O LES W I TH EY E F O R B U TTO N H O LES W I TH O U T EY E e ye / s ha p e c a m t yp e . 0 3 0 e ye / s ha p e 0 17.0067.4.101 3 /5 c a m t yp e . 0 3 0 32 0 17.0067.4.145 3 /5 17.0067.4.161 29 0 17.0067.4.144 3 /5 17.0067.4.160 26 0 17.0067.4.143 3 /5 17.0067.4.159 24 0 17.0067.4.142 3 /5 17.0067.4.158 22 0 17.0067.4.141 3 /5 17.0067.4.157 20 0 17.0067.4.140 3 /5 17.0067.4.
S100 D -MACHINE ADJUSTMENT 3 2 4 Ï Î Ï Î Ï Î 1-26 Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz; website: www.amfreece.
D - MACHINE ADJUSTMENT S100 Adjustment of the width bite in the cross bar The cross bar can be narrow down only by maximally 0.6 mm in adjusted width bite;. 1. Remove the side cover of the head. 2. Check if , is in the moment of maximal pressure during the cutting the bracket over the tooth on the block . If is not, heave it by screw , so that is maximally 2 mm over the tooth . After turning the mechanism to the working position, the bracket , must fall to the top of the pivot .
S100 D - MACHINE ADJUSTMENT 7. P R I N C I P L E S O F S E W I N G S - 100 machine, produced by AMF Reece, sews two-thread, chain stitches with possibility to insert the gimp. Upper thread Lower thread 1-28 Gimp Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz; website: www.amfreece.
S100 D - MACHINE ADJUSTMENT A stitch is the unit of thread formed in the production of seams and stitching. Stitching is defined as a series of stitches embodied in a material for ornamental purposes, for finishing an edge, or both. The type of stitch used in the eyelet buttonhole machine is a 401 stitch, two-thread, chain lock, purl stitch enveloping a reinforcing cord. When the thread, loopers, and spreaders create a buttonhole: Needle Throat plate L.H. looper Upper thread Reinforcing cord (gimp) R.
S100 D - MACHINE ADJUSTMENT The looper carrier continues moving to the right, carrying the lower thread, the left-hand looper, and the spreader, fully enter the formed loop. Needle Throat plate Upper thread Lower thread Gimp L.H. looper R.H. looper R.H. spreader L.H. spreader The left-hand spreader opens, making room for the needle to pass through a loop formed by the lower thread. With this penetration, the needle encompasses the cord. Needle Upper thread L.H. spreader Gimp L.H. looper R.H.
S100 D - MACHINE ADJUSTMENT As the needle moves down to form a new loop, a take-up implement pulls the upper thread up into the material, and brings the lower thread with it. Needle Throat plate Upper thread Lower thread Gimp R.H. looper & spreader Needle guard A loop is formed as the needle rises. The looper carrier continues moving to the left and the righthand looper, enter the new loop formed. The previous loop is pulled up tight against the material.
S100 D - MACHINE ADJUSTMENT The looper carrier continues moving to the left. The right-hand looper and spreader fully enter the formed loop. Needle Throat plate Upper thread R.H. looper & spreader Lower thread Needle guard The right-hand spreader opens, making room for the needle to pass through a loop formed by the upper thread. Needle Upper thread Gimp Lower thread L.H. looper & spreader R.H. spreader R.H. looper 1-32 Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.
S100 D - MACHINE ADJUSTMENT The looper carrier moves to the right as the needle “strips” the loop previously formed. The left-hand looper enters the new loop which is being formed. Needle Upper thread Gimp Lower thread R.H. looper & spreader R.H. spreader The lower thread forms a purl as it, and the previously formed thread loop, are pulled up against the material. The enveloped cord provides the buttonholes with body. Needle Throat plate Upper thread Lower thread Gimp L.H. looper R.H.
S100 D - MACHINE ADJUSTMENT 8 . B E D P L AT E A L I G N M E N T Make the adjustment with the lateral cam for sewing of the buttonhole without eye and without flybar. 1. Remove feet plates and instead of stitching plate install support of the gauge from accessories. 2. Turn by the handle and stop the machine approximately in the middle of the table protrusion .
S100 D - MACHINE ADJUSTMENT 10. TURNING MECHANISM WA R N I N G ! This adjustment can be performed only by well trained mechanic. If the stitches are not vertical to the catted hole, it is necessary to adjust the turning mechanism: 1. 2. 3. The machine must be in home position. Loosen the screw and adjust the looper holder, so that the looper holder is vertical to the length ways axis of the table. Tighten the screw .
S100 D - MACHINE ADJUSTMENT 1/2 2. row of stitches 1. row of stitches Table slot Space Gauge 1/2 Space 1. row of stitches 2. row of stitches Give straight edge of the gauge over front edge of the supporting surface of the loopers. Check the space between the gauge and the table slat. By turning of the handle on the left side of the machine, go with the table to half of the second row of the stitches. Check the distance between gauge and the left table slat again.
S100 D - MACHINE ADJUSTMENT 11 . S T O P P I N G M E C H A N I S M WA R N I N G ! Switch off the main power to prevent accidental engagement of the machine. Rotate the handle until the machine is in the home position. In the home position, the bedplate no longer moves to the rear. This adjustment is pursued when cutting after - CA is adjusted. Rotate the hand wheel until stopping mechanism locks the movement of the sewing drive. Bedplate Table Push the link back.
S100 D - MACHINE ADJUSTMENT The clearance between the brake shaft and the cam of the hand wheel should be 0,05 - 0,10 mm, (0.002” - 0.004”). It can be adjust after loosing the screw of the three fork lever (below). Pull up the locking lever forward. In the lowest place of the cam of the hand wheel, after clearance adjustment, tighten the screw. Adjust the clearance between left drive pulley and spool to 2 - 3 mm. (0.078” - 0.118”)¨.
S100 D - MACHINE ADJUSTMENT 12 . S E T T I N G - U P O F T H E M E C H A N I S M F O R FA B R I C C L A M P I N G Basic position of the feet plates with the feet is possible to adjust in position, when by turning the hand wheel the rollers are on the spreader block of the knife holder (picture, page 1-39) and feet plates are opened. After stop screws loosing is possible to adjust the stops. The space X between the table slat and feet plate should be identical by both plates (approximately 0,8 mm, 0.031”).
S100 D - MACHINE ADJUSTMENT 1 3 . C L A M P P L AT E S P R E A D I N G The amount of spread distance is determined by the sewing application. Loose fabric (especially thin) should cause stitches missing. Rotate the left-handle until the clamp plate rollers are positioned to the widest part of the spreader block.. After loosing the locking screw of the clamp, change the spreading size by the adjusting screw. For denim, the producer recommends the spreading 0,6 mm between plate and located slipped out stop.
S100 D - MACHINE ADJUSTMENT 14. LENGTH SETTING-UP OF THE SECOND BUTTONHOLE ROW 1. 2. Loosen the locking nut and rotate the adjustable screw for the correct last stitch stop location. Rotating the screw in, the second row of stitches will be shorten, rotating the screw out, the second row of stitches will be longer. Stitch Examples 2 Locing nu 1 Shorter Even Adjsting screw Longer 1 2 15. EYE SHAPE CONTROL 1. 2. 3. 4. 5. Install the throat plate. Insert the prick-in needle 02.0001.0.
S100 D - MACHINE ADJUSTMENT 16. NEEDLE BAR HEIGHT 1. 2. 3. 4. Perform this adjustment when the machine is in the home position Remove the throat plate and the needle. Install the support of the gauge , instead of throat plate. Install the needle bar height gauge and check the needle bar height, with the needle bar set at the bottom of the stroke. Standard height of the needle bar is 16.5 mm, (0.
S100 D - MACHINE ADJUSTMENT 17. ADJUSTMENT OF THE LOOPERS TO THE NEEDLE After setting of the loopers is necessary to adjust center puncture to the buttonhole axis. Differently adjust the needle bar by the machines S-100.052/053, see MACHINE ADJUSTMENT ROUND BUTTONHOLE - Differently position of the machine mechanisms S -100 - 052/053. The standard clearance between the loopers and needle is 0.05 to 0.1 mm, (0.002 to 0.004"). 1.
S100 D - MACHINE ADJUSTMENT 18. SPREADERS ADJUSTMENT Install left and right spreader , spreader stops and its springs . Left fork spreader adjust above the hole in the left looper . Inner side of right spreader adjust to the same level with appropriate inner side of the right looper . It is possible to do adjustment after loosing the screws of the stop by its swinging. Check both spreaders operation and find if the spreaders do not catch the loopers or spreaders stops.
S100 D - MACHINE ADJUSTMENT 19. ADJUSTMENT OF THE LOOPERS MOVEMENT Turn the left handle of the machine until the drive shaft is released. Turn the right hand wheel until the needle bar is in the lower position of the center puncture. Lift the machine head and after loosing of the screws of the clutch is possible to turn by the sewing cam until the timing gauge lines are aligned, which determines the correct position of the loopers adjustment.
S100 D - MACHINE ADJUSTMENT Rotate the right-hand wheel until the needle bar reaches the lowest point of the first needle bar stroke 3,3 mm (0.130”). The correct adjustment allow enclosed gauge located on the support. The point of the lefthand looper must be half way across the needle. Needle bar must lean on the highest point of gauge. Now it is necessary to loosen the screws and move the left-hand looper to the right or left, to bring the looper into the needle center line. Tighten the screws .
S100 D - MACHINE ADJUSTMENT Rotate the right-handwheel until the needle bar reaches the lowest point of the vibrator stroke. After raising the needle bar 3.5 mm, (0.140"), note the position of the right looper point to the center line of the needle. If the looper point is not to the center line of the needle, loosen the clip screw and move the right-hand looper half the distance to the needle center line, by this you align the distance of both loopers. Tighten the screw.
S100 D - MACHINE ADJUSTMENT 20. SETTING - UP OF THE SPREADERS MOVEMENT It is necessary to adjust the spreaders so that the left and right spreader is opening and closing equally on the left and right, without contacting the needle. Carefully loosen the spreader crosshead set screw , located in the spreader spindle. . It is necessary to hold the spreader crosshead to protect it against self adjustment by the pressure of the springs. Adjust the correct position. Tighten the crosshead set screw .
S100 D - MACHINE ADJUSTMENT 21. CUTTING LEVER AND ANVIL 1. Side adjustment of the cutting lever do with inserted knife after loosing the cutting lever studs locknuts and by moving the studs to the left or right, as needed. 2. Tighten the studs . N o t e : If the buttonhole cut looks like illustration 1, rotate the studs looks like illustration 2, rotate the studs to the left. to the right, if the buttonhole cut 3. After anvil adjustment 4.
S100 D - MACHINE ADJUSTMENT 22. KNIFE AND CUTTING STEEL CHANGE Various types of knives (straight buttonhole, cutting before and after sewing) and steels for machine S - 100 can be replaced. It is possible to place the knife to the cutting lever and steel down or opposite. It is possible to deliver below mentioned cutting knives and steels. O 17.0064.5.863 O-T 17.0064.6.325 Knives 3/5 CB-T 3/5 CB 18.0087.0.406 3/5 CA 18.0087.0.408 3/5 CA-T 18.0087.0.405 Washers Length 19.0064.5.846 19.0064.5.
S100 D - MACHINE ADJUSTMENT 7. Then position a piece of fabric between the knife and the cutting steel and cycle the machine and check the cut of the fabric. The cut must be even and can not be discontented through the whole length. If is it incorrect, rotate the pressure adjusting screw one revolution clockwise only, cycle the machine and check the cut. Increase the adjusting screw pressure one revolution at a time until a correct cut is obtained. Stop Revised 10/2005 e-mail: service@amfreece.
S100 D - MACHINE ADJUSTMENT 2 3 . C U T T I N G S PA C E M O D I F I C AT I O N Change of the stitches rows position, increase or decrease the cutting space, it is used especially when the cutting before is changing to the cutting after. 1. Loosen the nut . 2. Turn the eccentric clockwise for the more cutting space, as illustrated in example 2 of anticlockwise for less cutting space, as illustrated in example 1. 3. Tighten the nut .
S100 D - MACHINE ADJUSTMENT 24. CUT BEFORE AND CUT AFTER Ensure the change by two functional components, after loosing the locking nut above and screw of the feet control lever down and by shifting in grooves in direction to the marked stops as needed, CA is cutting after and CB is cutting before. The stop screws are ensured by the color. Without serious reason, do not manipulate with position of the stops. Loosen the two locking components , .
S100 D - MACHINE ADJUSTMENT 25. KNIFE ADJUSTMENT FOR UPPER THREAD TRIM 1. After repeatedly mounted holder with thread knife loosening the knife travel nut , set the thread trimming knife height to reach the clearance 0.1 to 0.15 mm, above the right side spreader . 2. The basic angle of set cutting knife adjust by scerw , so taht the left side of the knife is covered with right side of the throad plate . 3.
S100 D - MACHINE ADJUSTMENT 6. To adjust the actuator , loosen the actuator adjusting screw , then move the end position of the thread trimmer knife until the point of the knife passes the point of the right - hand looper, measured during the moment the actuator passes over the pawl so that is between lever and throated trimming knife arm clearance 0,0 mm to 0,1 mm (0,0” to 0,004”), see picture 3. Tighten the screw .
S100 D - MACHINE ADJUSTMENT 2 6 . T H R E A D D R AW O F F M E C H A N I S M 1. Basic position of the lever of the upper thread draw off is adjusted after loosing of the arresting screw . 2. Measure of the upper thread draw off is adjusted by means of stop screw on the rod controlled by the cutting lever movement, which is manually shifted to the lower position. To protect the thread falls out of the needle, the thread can only be loosen after its clamping by the pin .
S100 E - MACHINE ADJUSTMENT FOR ROUND EYE 1. INTRODUCTION The S 100 - 052 & -053 are two thread or single thread, round eye machines, used for decorative round holes in materials up to 6 mm thick, such as round holes in capes and cap vent holes. The S 100-052 & -053 offer a stitch density of 15 to 40 stitches per hole. Standard width of the sewn buttonhole by the machine S 100-052 is from 2.00 to 4.00 mm and by the machine S 100-053 is from 3.5 to 7.00 mm.
S100 E - MACHINE ADJUSTMENT FOR THE ROUND EYE 3. STOP MOTION CONTROL With the machine in the home position, using the adjustable screw , set the gap 0.1 to 0.2 mm, (0.004 to 0.008"). Loosen the brake shoe locking screw and adjust the brake shoe and the right-hand stop wheel clearance to 0.25 mm, (0.010"). 0.25 mm .010" 0.1 to 0.2 mm .004 to .008" Using the control screw, adjust the gap bolt to 0.4 mm, (0.016").
S100 E - MACHINE ADJUSTMENT FOR THE ROUND EYE 4 . R O U N D E Y E M A C H I N E E Y E L E T D I A M E T E R O F C U T T I N G S PA C E CHANGE To alter the eyelet diameter, without affecting the stitch bite, loosen the locking screw and rotate the eccentric adjusting screw to the left 1 or right 2, as needed. Rotating left, decreases the diameter, rotating right increases the diameter.
S100 E - MACHINE ADJUSTMENT FOR THE ROUND EYE 6. ADJUSTMENT OF THE SUPPLIED ACCESSORIES This is used for machine rearrangement for one thread sewing. Especially by the smaller buttonholes, you appreciate the possibility of sewing by one-thread chain stitch after changing of the left looper with hole and spreader in supplied parts (without hole in looper and with spreader without fork). The adjustment will be done according to the section MACHINE ADJUSTMENT - Loopers adjustment.
S100 F - MACHINE ADJUSTMENT - CROSS BAR 1. INTRODUCTION The S 100-060 are two threads or single thread machines with decorative chain stitch. Used for cross bar sewing buttonholes on the slacks, suits atc. The stitch density is from 6 to 16 stitches per 10 mm in the buttonhole. Standard width of the sewn buttonhole is from 2.5 to 4.0 mm. In addition to the standard Cut After sewing the machine is able to Cut Before sewing.
S100 F - MACHINE ADJUSTMENT - CROSS BAR 4. DEVICE FOR SEWING THE CROSS BAR The mechanisms for sewing the cross bar adjustment 1. 2. 3. 4. 1-62 Remove the side cover and tilt the rear cover. Loosen the nut and using the screw adjust the lever , to obtain the clearance 1.5 mm between the lever and the cam . Using the hand crank move the table to the rearward position from the operator.
S100 F - MACHINE ADJUSTMENT - CROSS BAR 5. Adjustment of the cam and the lever perform only after the buttonhole eye is adjusted - see is still in the travel of the cam. chapter D 9. Use the hand crank turn the cam so that the pivot This is the position, when the eye of the buttonhole was just sewn. At the same time, the lever falls to the cam recess and ensure the pivot . 6.
S100 F -MACHINE ADJUSTMENT - CROSS BAR 5. R E A D J U S T M E N T O F T H E M A C H I N E S 1 0 0 - 0 6 0 ( C R O S S B A R ) T O THE MACHINE S 100 - 030 (WITHOUT BAR) 1. Lift the pawl and remove the stud from the eye of the spring . Loosen the nut and tighten the screw , so that after the drive travel on the rod , the block of the stopping mechanism will be reliable loosen. 2. To adjust an equal length of the first and second row of stitches, loosen the screw and shift the drive .
S100 F -MACHINE ADJUSTMENT - CROSS BAR 1. 2. 3. 4. 5. 6. 7. If the hand crank feeding is used, make sure, that the stopping mechanism will not be open - lift the stopping lever . If the cam reach to the loosen position, the cycle of sewing the cross bar must run (the cam mechanism must be turned by 360° ) when the pivot is in the open path of the cam, and allows the pivot movement. Remove the right clamp plate and press the foot pedal to finish the sewing cycle by motor.
S100 F -MACHINE ADJUSTMENT - CROSS BAR 9 . C O R R E C T I O N O F T H E CR O S S B A R P O S I T I O N I N A X I S X 1. Stop the sewing in the position, when the stud leaves the cam before the second row of stitches is sewn, and lever ensure the stud . 2. Then loosen the screws and . Use the eccentric to adjust the cross bar position in axis X. 3. 4.
S100 F - MACHINE ADJUSTMENT - CROSS BAR 11 . C H A N G E O F T H E M A C H I N E R O TAT I O N It is necessary to decrease the sewing speed on the S 100 - 060 machine. The reason is cross bar sewing. The machine is supplied with the table, which allows 1450 rotations / min. The sewing speed on the S 100 machines is 1768 rotations / min. If the machine S 100 - 060 sewing cross bar, will be readjusted to fly bar sewing machine for long time, it is also possible to change the sewing speed. 1.
S100 G - MACHINE MAINTENANCE WA R N I N G ! - Check the electrical cables for damage. - Check if the safety covers are in good condition. Replace damaged covers! - Keep your hands out from the needle space! - Do not modify the machine in any way, which can eliminate its safety parts. C A U T I O N ! - Do not neglect periodic maintenance. - If there is any fault in electrical power supply, switch off the operating switch (circuit breaker). - Do not damage, correct and remove safety labels.
S100 G - MACHINE MAINTENANCE 4. The air regulator maintenance - f o r m o d i f i c a t i o n C T ( S 1 0 0 - 0 3 3 / 0 3 5 / 0 3 6 ) o n l y . 5. 6. Maintenance of air regulator contains check of the condensate and possible replacement of the filter pad . The lever of the condensate inside of the desliming receptacle must be 10 mm below the lever of the filter pad . Lower ring of the nut signalizes this height. Open the bleeder screw , so that the condensate can flow out. Then tighten the screw again.
S100 G - MACHIME MAINTENANCE 3 . M A C H I N E L U B R I C AT I O N 1. 2. 3. 4. It is necessary to lubricate the machine before the first switch on, or after long time, when the machine did not operate. Use oil ESSO TERESSO 32 or oil with similar quality (in warm areas use oil ESSO TERESSO 80 - 90). The amount of oil on the reservoir is indicated by the red mark. Too much oil may cause its overflowing in the needle bar area and smear the fabric. The reservoir is filled approximately 10 cm3 of oil.
S100 G - MACHINE MAINTENANCE 1 1 1 3 2 3 1 2 2 2 1 2 Auxiliary oil reservior 1 4. M A C H I N E D I S P O S A L 1. To ensure machine ecological disposal it is necessary to remove especially nonmetallic parts from the machine. To take these parts out, it is necessary to perform the partial dismantling of the machine, remove covers, dismantle the machine arm and remove the frame. 2. Aluminium and duralumin parts must be treated separately, also another nonferrous metal parts and plastic parts.
S100 H - DOCUMENTATION 1. E L E C T R I C A L W I R I N G D I A G R A M S WA R N I N G ! If the machine is not used with standard table, it is necessary to keep the connection, which correspond to safety precaution of the country, which is pursued in. Standard table has motor 1425/1725 rotation a minute (50/60 Hz) 550 W. After machine connection is necessary to ensure electrical power supply of the machine in every fuse by the thermal fuse 10 A.
S100 H - DOCUMENTATION A S S E M B LY D I A G R A M Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz ; website: www.amfreece.
S100 D I A G R A M O F C O N N E C T I O N 1 N + P E 11 5 V / 6 0 H z H - DOCUMENTATION 1-74 Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz; website: www.amfreece.
S100 DIAGRAM OF CONNECTION 1N+PE 230V/50Hz H - DOCUMENTATION Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz ; website: www.amfreece.
S100 DIAGRAM OF CONNECTION 3N+PE 400V/50Hz H - DOCUMENTATION 1-76 Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz; website: www.amfreece.
S100 DIAGRAM OF CONNECTION 3N+PE 230V/60Hz H - DOCUMENTATION Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz ; website: www.amfreece.
S100 1-78 Revised 10/2005 e-mail: service@amfreece.cz ; parts@amfreece.cz; website: www.amfreece.
S100 TABLE OF CONTENTS TROUBLESHOOTING Page Motor fails to start ................................................................................................... 2-2 The machine fails ..................................................................................................... 2-2 Machine starts, but stops prematurely ....................................................................... 2-2 Machine starts, fails to stitch and stops .............................................................
S100 TROUBLESHOOTING SYMPTOMS Motor fails to start. The machine fails. The machine starts, but stops prematurely. Machine startts, fails to stitch and stops. Machine fails to stitch, but completes the cycle. 2-2 POSSIBLE CHANGE PROBABLE SOLUTION PAGE No voltage. Check the main lead wire. Incorrect voltage. Perform voltmetr check. Electrical equipment defect. Check the main switch,the cutouts, and the emergency stop switch. Incorrect motor rotation. Change the plugs. Missing belt.
S100 TROUBLESHOOTING SYMPTOM Machine fails to stop stitching. Machine fails to reach the end position. The machine fails to stop, but repeats the cycle. Knocking noise at machine start. Machine fails to clamp material or releases the material too soon. POSSIBLE CAUSE PROBABLE SOLUTION Incorrect stop mechanism function. Correctly adjust the pressure. Worn or damaged stop mechnism teeth. Replace or correctly adjust the stop mechanism teeth. Broken tension spring. Replace the spring.
S100 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Rocker lever bearing screw loose. Tighten the screw. Drive member loose or damaged. Tighten the screw or replace the drive member. Damaged knife. Replace the knife. Damaged cutting block. Repair or replace the block. Incorrect cutting pressure. Increase the cutting pressure or replace the tracing finger. Damaged cutting lever . Replace cutting lever. Loose machine frame csrews. Tighten the screws. Faulty extension spring.
S100 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Damaged or incorrectly installed needle. Replace the needle. Excessive looper to needle clearance. Correctly decrease the clearance. Incorrect looper and needle timing. Correct the looper and the needle timing. Correct the spreader open/close timing. Skipping stitches. Incorrect spreader open/close timing. Excessive clamp foot to the needle entry point clearance. Correctly decrease the clamp foot to needle entry point clearance.
S100 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE PROBABLE SOLUTION Excessive bobbin thread tension . Correctly decrease the tension. Incorrect left - hand spreader installation. Correct the left - hand spreader position. Needle contacts the looper. Correctly increase the clearance. Needle contacts the clamp foot. Correctly increase the clearance. Needle contacts the holder. Correctly increase the clearance. Thread patch is worn or damaged. Replace the patch. Damaged left- hand spreader.
S100 TROUBLESHOOTING SYMPTOMS POSSIBLE CAUSE PROBABLE SOLUTION Improper lateral cam timing. Correctly adjust the cam timing. Incorrect looper bracket initial position. Correct the looper bracket initial position. Incorrect looper bracket turn angle. Correct the looper bracket turn angle. Incorrect knife drop position. Correct the knife drop position. Incorrect throat plate position. Set the throat plate surface 0,30 to 0,50 mm, (0.010 to 0,020”) lower than the support plate top surface.
S100 TROUBLESHOOTING ROUND EYE MACHINES ONLY : SYMPTOMS POSSIBLE CAUSE PROBABLE SOLUTION Incorrect upper thread tension release. Correct the upper thread tension release. Damaged right looper. Replace the looper. Damaged throat plate hole. Replace the throat plate. Incorrect right looper and needle timing. Correct the right looper and needle timing. Bent needle. Replace the needle. Loose thread tension. Increase tension and hole diameter. Small sewn diameter. Throw sewing out of axis.
S100 TROUBLESHOOTING THE CROSS BAR SEWING MACHINE S 1 0 0 - 0 6 0 SYMPTOMS The cross bar sewing is not vertical to the fly bar sewing. POSSIBLE CAUSE PROBABLE SOLUTION Incorrect screw adjustment on the lever. Adjust according to the chapter G3. Snapped sping. Replace the spring. Incorrectly adjusted lever 16. Adjust according to the chapter G7. There is no possible to change the stitch density in the cross bar. Snapped pin, loosen screw.
S100 TROUBLESHOOTING 2-10 Revised 10/2005 e-mail: service@amfreece.cz, parts@amfreece.cz, website: www.amfreece.
