Installation Instructions

1212EnterpriseDrive,DePere,WI54115|P:888.602.4441CorrugatedInstallation/TechnicalGuide(Updated6/17/16)
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7of9
PanelInstallation
Cutting:
Corrugatedsheetscaneasilybecutorsawedwithcommonpowerormanualtools.
Useacircularsawatahighspeedbutalowadvancerateforstraight,longcuts.
Threeorfoursheetsmaybecutatonetime.Forcurvedcutting,ajigsawormetal
cuttingshearsisrecommended.
 Whilecutting,clampsheetstoavoidvibrationandinsurecleancuts.
 Alwayswearprotectivegoggleswhencutting!
 Whenmakingpointedturnsinthedirectionofthecut,drillaholewherethetwocutsaretointersect,
thencutthroughthehole.
 Keepallcuttingareasclean.Blowawaydebriswit
hcompressedairpriortoinstallation.
ItisrecommendedtocutPolycarbonateorPVCcorrugatedsheetswithafinetooth(10to12TPI)blade.
ItisrecommendedtocutFiberglasscorrugatedsheetsusingamasonryblade.
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SheetOrientationandPanelPositioning: 
TheUV‐protectedcoatingontheexteriorsideofthesheethelpstopreventfading
andcracking.Allcorrugatedpanelshaveaproductlabelindicatingtheexteriorside
ofthesheet.ThisUV‐protectedsidemustfacetowardsthesun.Ifthepanelsare
notorientatedcorrectly,thewarrantymaybevoided.
 Begininstallationonthesideawayfromthewindandraindirection.
 Workleftorrightaccordingly.Neverstartfrombothsidesandworktothemiddle.
 Installcorrugatedsheetswithribsrunningvertically.
 Anoverlapofatleastonecorrugationisrecommended.
 Theuppersheetintheoverlapshouldbein theup ‐winddirection.
 Ifnecessary,coverlongspansbyoverlappingsheetsamini
mumof4inches.
 Sheetsshouldoverhangthelowestpurlinbyatleast1inch,but nomorethan3inches. 
MakesuretheUV‐protectedsideofthesheetfacesupwardortowardsthesun.
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Bending:
Theflexibilityofthesheetissufficienttoallowforlongitudinalcurves.Itisnotrecommendedtoflexor
installacorrugatedpaneltothepointofbuckling.Thismaycauserapidsheetdeteriorationinthe
highlystressedareas.
 Sheetscanbecoldbenttoavarietyofdiameters.Ribsmustfollowthebendingofthepanel.
 Thismaintainsthestrengthofthepanelandensurestheribsareslopeddownwardforproperdrainage.
ContactyourlocalMenard s®storeorcallAmeriLuxInternationalat888.602.4441formoreinformation.
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