Specifications
www.aetsolar.com Open Loop / PV - Page 20
INSUFFICIENT HOT WATER
If insufficient hot water is available a system malfunction may not be indicated. A low amount of solar
radiation or heavy water demand can be the cause.
If no excessive demands are put on the system and ample solar radiation is available, the system should
operate properly. The pump should run each sunny day until a full supply of hot water is stored. If the
pump does not run, there is a problem on the electrical end of the system. Either the pump, controller, or
sensors are malfunctioning. The controller can be bypassed by running a power cable directly to the
pump and checking its function separate from the control system. Make sure that the problem is not a
blown fuse or a tripped breaker. If the pump runs normally when powered externally, the control circuit is
the problem area. Eagle Sun controllers use thermistor sensors to determine modes of operation. A
controller tester is available from AET for checking differential function. Check sensor wiring. If no faulty
wiring can be discovered, replace sensors.
If the pump is running all the time, even when the collectors are cool, then the storage sensor or collector
sensor may be open. It is also possible that the sensor wire itself is at fault. To check this, test the
continuity with an ohm meter. Be sure to disconnect the sensor when performing this test. Test the wire
with both ends open, then retest often twisting the 2 sensor wires together at one end. The system can
be set on a timer or switched on manually until the controller is properly functioning.
CONDENSATION ON COLLECTORS
If condensation occurs inside the collectors, ¼” vent holes should be drilled in the lower side of the
collector. Three holes should be drilled, one at each end of the bottom of the collector and one in the
center. These holes should be drilled 1” from the base of the collector
This should clear up any condensation within three days.
OTHER PROBLEMS
A noisy pump is an indication of worn bearings obstruction or loss of prime. As a rule of thumb about 8 to
12 degrees should be expected as a normal gain across a collector in bright sun at proper flow rate.
SYSTEM PART NUMBERS
This manual covers the installation of the following FSEC approved system model numbers:
D-80-40, D-120-64, DPV-80-40 and DPV-120-64
SYSTEM PARTS LISTING (A/C Controlled)
COMPONENT
MANUFACTURER MODEL
Solar Collector(s) Alternate Energy Technologies, LLC AE-32 (-64 systems) or
Alternate Energy Technologies, LLC AE-40 (-40 systems)
Water Storage Tank American Water Heater SE62-80H-045S or
Richmond (Rheem) Water Heaters 81VR80-TC-1
Circulation Pump TACO, Inc. 003-BC4 or
Grundfos Pump UP15-10B5
Differential Control Goldline Controls GL-30 (LCO) or
IMC Instruments Eagle 1 or Eagle 2










