Product Manual
PN 05618 04/2020
5. When the proper weight is reached, move the “T” handle on the cylinder valve to the closed position. Shut
off CO2 pump and vent supply line.
6. Remove the CO2 supply line, and recharge adapter from the cylinder valve.
7. Check for leaks using leak detection fluid or a solution of soapy water. If any leaks occur, refer to the
Troubleshooting Guide.
8. Install pull pin and tamper seal(s) on cylinder valve(s). Attach new recharge tag.
9. Install cylinder(s) to the carriage and properly secure.
10. Attach the hose and horn assembly to the cylinder valve. Install hose and horn assembly on carriage.
CAUTION: THE MODEL 334 AND 335 EXTINGUISHERS HAVE TWO 50-LB. CYLINDERS
MANIFOLDED TO A COMMON DISCHARGE HOSE. PROPERLY ALIGN THE
CYLINDERS, THEN ATTACH MANIFOLD HOSES WITH MANIFOLD AND DISCHARGE
HOSE AND HORN ASSEMBLY TO THE CYLINDER VALVES.
11. Weigh assembled extinguisher, and confirm that the total weight is within the allowable tolerances
indicated on the pictogram operating instructions (plus weight of cylinder[s] stamped on cylinder valve[s]).
TROUBLESHOOTING GUIDE
WARNING: Before attempting to correct any leakage problem, be sure that the agent cylinder and
hose are completely depressurized. Check to determine the source of a leak before the
extinguisher is depressurized. Leakage repairs will require depressurization and
removal of the valve assembly. Depressurize by discharging into a Closed Recovery
System or inverting the extinguisher. After depressurizing the extinguisher and
correcting the problem, it will be necessary to clean all valve parts thoroughly.
PROBLEM CORRECTIVE ACTION
1.
Leak at valve to cylinder
connection
Remove valve assembly, install new Teflon sealing tape, reinstall
valve to a maximum of 150 ft. lbs. torque.
2.
Leak through valve
Remove valve assembly, downtube, spring, and valve stem
assembly. Install NEW valve stem assembly. Check valve seat for
scratches or foreign matter.
3.
Leak at safety relief nut
Remove safety nut, disc, and gasket assembly. Replace with new
Amerex PN 04000 safety nut, disc, and gasket assembly. Tighten
assembly to 250 in. lbs. of torque.
4.
Leak at base of “T” handle
on valve.
Remove valve assembly, downtube, spring, and valve cylinder stem
assembly. Install new valve stem assembly. Check valve seat for
scratches or foreign matter.
5.
Leak at any hose
connections
Tighten hose connections, and check for hose coupling damage.
Replace hose assembly as necessary.
6. Leak in the cylinder
Contact Amerex if under warranty, otherwise mark “REJECTED” and
return to owner.
NOTE: When valve removal is performed at hydrotest, the cylinder neck threads must be examined
per CGA C-6. “Cylinders shall be rejected if the required number of effective threads is materially
reduced so that a gas-tight seal cannot be obtained by reasonable valving methods. Common
defects are worn or corroded crests and broken or nicked threads.
FOR REPLACEMENT PARTS SEE THE AMEREX PORTABLE AND WHEELED
PARTS BOOK PN 27277 AVAILABLE AT http://www.amerex-fire.com UNDER
MANUALS OF THE RESOURCE SELECTION.