Operator’s Manual Page Operator’s Manual Ramteq JV Series Gas Engine / Diesel Fired READ THIS MANUAL This manual manual contains containsimportant importantinformation information for for the the use use and and safe operation safe operaof your of tion BEyour machine. RAMTEQ FAILURE machine.
Operator’s Manual Page Table of Contents Section 1 Operator’s Manual Unpacking....................................................................2 Safety Instructions and Warnings.............................3 Maintenance Instructions...........................................4, 5 Operating Instructions...............................................6 Section 2 Parts and Service Manual Exploded View ............................................................
Operator’s Manual Page Safety Guidelines � WARNING READ THIS FIRST! Failure to read and observe all WARNING statements could result in severe bodily injury or death, possible injury to other persons, damage to machine or other property. DO NOT operate this machine in areas where open flames are not permitted. DO NOT store or use combustible materials on or near this machine. Use this equipment only in well ventilated areas.
Operator’s Manual Page Maintenance Instructions MAINTENANCE PRECAUTIONS Do not permit acidic, caustic or abrasive fluids to be pumped through system. Periodically clean detergent inlet screen. This will ensure proper flow of water to the pump. High mineral content in water may adversely affect your machine and may require the use of a water softener to ensure proper operation. NEVER run the pump dry under any circumtances. Doing so will cause extreme damage to the pump.
Operator’s Manual Page Maintenance Instructions ELECTRODE SETTINGS Inspection of all wires, spring contacts and electrodes should be done periodically. � WARNING IF BLACK OR WHITE SMOKE VENTS FROM EXHAUST PORT UPON STARTING EQUIPMENT, DISCONTINUE USE AND ADJUST AIR BANDS BEFORE RESTARTING. OIL BURNER AIR BAND ADJUSTMENT RAMTEQ sets oil burners at sea level. Air bands may need adjustment at higher elevations to offer enhanced performance of the burner and extended life of the machine.
Operator’s Manual Page Operating Instructions LOCATION GUIDELINES Locate the machine on a solid and level surface so that engine and pump crankcase oil lubricate components properly. Avoid areas where water can build up in the working area. Possible injury may result. Locate the machine in a well-ventilated area and away from flammable materials or fumes. Be sure ventilation warnings are observed. Keep pressure washer at least 18” away from flammable materials.
Operator’s Manual Page Main Assy Exploded View See Pg 16 See Pg 16 See Pg 15 See Pg 13 See Pg 10 See Pg 9 30585 p r o g rMACHINERY e s14275 s i v e way aebsbtot r d B Road, C,v2t 6w3 TX pho n 604.850.6662 TO l l f 37421 r e e 800.663.8331 fax: 604.850.8886 9/07 AMAZING 2288 Gunbarrel e:Chattanooga, Phone: 1-800-504-7435 Fax: 1-800-504-7436 RAMTEQ n o r t hw f rsefeoway H oSuite u s to111-151 n, 77040 p h o n e: TENNESSEE 713.983.6000 fax: 713.983.
Operator’s Manual Page Main Assy Parts List See Pg 9 See Pg 10 See Pg 13 See Pg 15 See Pg 16 See Pg 16 See Pg 16 30585 p r o g rMACHINERY e s14275 s i v e way aebsbtot r d B Road, C,v2t 6w3 TX pho n 604.850.6662 TO l l f 37421 r e e 800.663.8331 fax: 604.850.8886 9/07 AMAZING 2288 Gunbarrel e:Chattanooga, Phone: 1-800-504-7435 Fax: 1-800-504-7436 RAMTEQ n o r t hw f rsefeoway H oSuite u s to111-151 n, 77040 p h o n e: TENNESSEE 713.983.6000 fax: 713.983.
Operator’s Manual Page Base Assy Parts List 30585 p r o g rMACHINERY e s14275 s i v e way aebsbtot r d B Road, C,v2t 6w3 TX pho n 604.850.6662 TO l l f 37421 r e e 800.663.8331 fax: 604.850.8886 9/07 AMAZING 2288 Gunbarrel e:Chattanooga, Phone: 1-800-504-7435 Fax: 1-800-504-7436 RAMTEQ n o r t hw f rsefeoway H oSuite u s to111-151 n, 77040 p h o n e: TENNESSEE 713.983.6000 fax: 713.983.
Operator’s Manual Page 10 Power Plate Assy Exploded View See Pg 12 Power Plate Assy Assembled View 30585 p r o g rMACHINERY e s14275 s i v e way aebsbtot r d B Road, C,v2t 6w3 TX pho n 604.850.6662 TO l l f 37421 r e e 800.663.8331 fax: 604.850.8886 9/07 AMAZING 2288 Gunbarrel e:Chattanooga, Phone: 1-800-504-7435 Fax: 1-800-504-7436 RAMTEQ n o r t hw f rsefeoway H oSuite u s to111-151 n, 77040 p h o n e: TENNESSEE 713.983.6000 fax: 713.983.
Operator’s Manual Page 11 Power Plate Assy Parts List 30585 p r o g rMACHINERY e s14275 s i v e way aebsbtot r d B Road, C,v2t 6w3 TX pho n 604.850.6662 TO l l f 37421 r e e 800.663.8331 fax: 604.850.8886 9/07 AMAZING 2288 Gunbarrel e:Chattanooga, Phone: 1-800-504-7435 Fax: 1-800-504-7436 RAMTEQ n o r t hw f rsefeoway H oSuite u s to111-151 n, 77040 p h o n e: TENNESSEE 713.983.6000 fax: 713.983.
Operator’s Manual Page 12 12v Burner Assembly 19 20 18 21 17 22 15 14 16 13 10 11 12 1 2 3 4 5 6 9 8 7 Beckett BE Ref.
Operator’s Manual Page 13 Engine & Pump Assembly 30585 p r o g rMACHINERY e s14275 s i v e way aebsbtot r d B Road, C,v2t 6w3 TX pho n 604.850.6662 TO l l f 37421 r e e 800.663.8331 fax: 604.850.8886 9/07 AMAZING 2288 Gunbarrel e:Chattanooga, Phone: 1-800-504-7435 Fax: 1-800-504-7436 RAMTEQ n o r t hw f rsefeoway H oSuite u s to111-151 n, 77040 p h o n e: TENNESSEE 713.983.6000 fax: 713.983.
Operator’s Manual Page 14 Direct Drive Pump Comet Pump LWD3025G POS. ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 CODICE KIT DESCRIZIONE PART No. KIT DESCRIPTION 3218.0112.00 MANIFOLD Ø 15 mm 3202.0018.00 CAP G1/8 Q.tà Qty. 1 1 3609.0152.00 SCREW M6X55 1210.0046.00 A-D O-RING 2,62X 17,13 mm 3009.0087.00 A VALVE SEAT 3604.0017.00 A VALVE PLATE 1802.0177.00 A SPRING 1205.0025.00 A VALVE GUIDE 1210.0048.00 A-D O-RING 2,62X 20,24 mm 3202.0155.00 CAP 3609.0088.
Operator’s Manual Page 15 Coil, Shell & Plumbing Assy 30585 p r o g rMACHINERY e s14275 s i v e way aebsbtot r d B Road, C,v2t 6w3 TX pho n 604.850.6662 TO l l f 37421 r e e 800.663.8331 fax: 604.850.8886 9/07 AMAZING 2288 Gunbarrel e:Chattanooga, Phone: 1-800-504-7435 Fax: 1-800-504-7436 RAMTEQ n o r t hw f rsefeoway H oSuite u s to111-151 n, 77040 p h o n e: TENNESSEE 713.983.6000 fax: 713.983.
Operator’s Manual Page 16 Upper Frame Assy Dual Lance & Hose Assy's 30585 p r o g rMACHINERY e s14275 s i v e way aebsbtot r d B Road, C,v2t 6w3 TX pho n 604.850.6662 TO l l f 37421 r e e 800.663.8331 fax: 604.850.8886 9/07 AMAZING 2288 Gunbarrel e:Chattanooga, Phone: 1-800-504-7435 Fax: 1-800-504-7436 RAMTEQ n o r t hw f rsefeoway H oSuite u s to111-151 n, 77040 p h o n e: TENNESSEE 713.983.6000 fax: 713.983.
Operator’s Manual Page 17 Wiring Diagram BURNER (BECKETT) BLOWER MOTOR RED YEL RED PRIMARY CONTROL WHT WHT BLK YEL YEL YEL BLK RED BLK BLK CAD CELL IGNITOR PURPLE FUEL SOLENOID WHT BLK RED CONTROL PANEL AC BURNER SW + AC WHT RED BLK RED BLK BLK WHT 87 WHT WHT 1 86 P1 WHT 85 30 THERMOSTAT RED RED RED BRN Thermostat jumpers for troubleshooting FLOW SW or PRESSURE SW RED BLK STARTER SOLENOID BLK GRN WHT ALTERNATOR BATTERY GAS ENGINE 30585 p r o g rMACHINERY e
Operator’s Manual Page 18 troubleshooting problem Low Water Pressure cause action Insufficient water source Old or incorrect nozzle Plumbing or hose leak Obstruction in spray nozzle Unloader valve worn Pump valves dir ty or worn Check hose size/water source Replace nozzle Tighten, repair or replace leak Clean or replace nozzle Replace unloader Clean or replace packing/valves No Chemical Flow Detergent valve closed Low detergent level Chemical screen dir ty Open detergent valve
Operator’s Manual Page 19 WARRANTY MANUFACTURER LIMITED WARRANTY ENGINES Honda GX Series Engines; TWO years from date of purchase Honda will repair or replace any manufacturer defect at their expense. To be handled by Honda Service Centers. See owners Manual for details. PUMPS Pump manufacturers offer a "one and five" limited warranty on tri-plex ceramic plunger type pumps, from date of purchase.