This Base Manual covers new double front panel series, Top Load Wash Machines. Refer to individual Technical Sheet for specific information on models. Service Top Load Washer Service Manual for Amana® This manual is to be used by qualified appliance technicians only. Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.
Table of Contents Disassembly Procedures Control Hood Assembly .......................................... 17 Control Hood End Panels ........................................ 17 Electronic Control .................................................... 17 Timer ....................................................................... 17 Temperature and Speed Switch .............................. 18 Pressure Switch ...................................................... 19 Rocker Switch ............................
Important Information Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual.
Important Safety Information ! • Install the washer according to the Installation Instructions. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. Do not do it yourself unless you know how! • To reduce the risk of fire, clothes which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc.
General Information Explanation Polarization–This means that the larger slot must be neutral and the small slot must be hot (live). Mispolarized–The outlet is miswired so that the larger slot is hot (live) and the smaller slot is neutral. Grounded–This means the round hole connection is connected to earth ground through a connection to the main power panel. Ungrounded–The round hole connection is not complete to earth ground and/or the main power panel.
General Information After the wash agitation is completed, the timer advances into the first spin. During spin, the motor reverses turning in a clockwise direction to spin the water out of the washtub. The combination of water, washtub and load weight cause the drive belt tension on the idler side of the belt to overtake the idler spring pressure allowing the belt to slack on the opposite side. This reduces the belt to pulley contact and allows slipping between the belt and pulley.
Component Testing Information ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. Illustration Component Rocker switch (Extra Rinse) Test Procedure Measure resistance of switch positions: Closed (ON position) Open (OFF position) Indicator light Measure voltage at indicator light. Signal switch Measure resistance of the switch turned to LOUD position.
Component Testing Information ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. Illustration Component Pressure switch Test Procedure Do not disconnect the pressure hose from pressure switch to perform measurements. Measure resistance across the following terminals on the pressure switch: Terminal 1 to 2 Terminal 1 to 3 Results Refer to wiring diagram/schematic for correct contacts.
Internal Motor Diagram and Schematic ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. Wire harness connection block R P BR W BU Y White Brown START BR BU Y G W R White Red RUN Yellow Blue R Red Brown Yellow Blue 4P M Yellow Overload protector Aux. Motor Assembly (one speed motor) 9 RS3100007 Rev.
Internal Motor Diagram and Schematic ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. BR W BU Y P R Wire harness connection block White Brown Yellow Red Blue White RUN BR BU Y R P W G START Violet Red Violet Blue Brown Yellow 4P M Yellow Overload protector 6P M Aux. Motor Assembly (two speed motor) RS3100007 Rev.
Internal Motor Diagram and Schematic ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. G BK V W-BK BU Y W R OR Black White Blue Yellow White/Black RUN BK V BU W-BK Y W PLUG START G W/V K W/OR BL 6P MAIN 8P MAIN PROT WHT-BLK BLU 4P MAIN WHITE YEL AUX OR R Motor Assembly (three speed motor) 11 RS3100007 Rev.
Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. 1. No hot water. Possible Cause Hot water supply faucet is closed. Water supply is cold. Kinked hot water inlet hose. Clogged mixing valve screens, or screens in inlet hose closes to supply faucet. Clogged pressure hose. Failed pressure switch. Failed temperature switch. Failed hot water side of mixing valve solenoid. Failed timer.
Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. 4. Water fill does not stop at proper level. Possible Cause Failed pressure switch. Air leak in pressure hose Water in pressure hose. Broken, weak, or missing mixing valve armature spring. Sediment on or under mixing valve diaphragm, failed diaphragm, or armature binding in armature guide.
Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. 7. Washer smokes, overheats, and cycles on overload protector or switch actuator kicks in and out. Possible Cause Result Belt is tacky and does not allow proper Check belt and replace if failed. slipping. Belt tension is too tight and does not allow Verify idler spring is properly connected. proper slipping.
Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. 10. Slow spin or no spin. Possible Cause Some model washers, timer is programmed for SLOW spin in DELICATE cycle regardless of action switch setting. Loading door not closed or failed switch. Bind in water pump. Loose or broken drive belt. Oil on drive belt. Sheared motor pulley roll pin. Motor overload protector has cycled.
Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to washer before servicing, unless testing requires it. 13. Washer locks-up or binding. Possible Cause Excessive drive belt tension. Bind in upper or lower bearing. Bind in water pump. Bind in transmission. Brake pads are binding. Incorrect voltage. Result Replace drive belt and/or idler spring. Replace bearing. Replace pump. Replace transmission. Free binding pads or replace pads.
Disassembly Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. NOTE: When reference is made to directions (right or left) in this manual, it is from operator’s position facing front of washer. Electronic Control 1. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 through 3. 2. Disconnect wires from electronic control. 3. Remove screws securing electronic control to control mounting plate. 4.
Disassembly Procedures ! To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. WARNING Before attaching wire harness terminal blocks to timer, verify all male terminals on timer are straight and are capable of accepting terminals from wire harness terminal blocks. Temperature and Speed Switch 1. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 and 2. 2.
Disassembly Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. Pressure Switch Loading Door 1. Loosen control hood assembly, see “Control Hood Assembly” procedure steps 1 and 2. 2. Disconnect wires and plastic hose from pressure switch. 3. Remove screws securing pressure switch to control hood mounting plate. 4. Reverse procedure to reassemble. 1. Open loading door. 2.
Disassembly Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. NOTE: Hooks must be positioned 180° from each other, and must be placed under base of agitator near agitator vane for greater stability. If hooks are placed between the vane area, agitator damage may occur. Loading door 3. Using a rocking motion (side-to-side) carefully lift agitator up off drive bell. 4. To reassemble place agitator on top of drive bell.
Disassembly Procedures ! To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. WARNING 7. Apply a small amount of supplied grease, No. 36765P, to inside sealing lips of seal.
Disassembly Procedures ! WARNING Service Access Panel NOTE: Screws located at bottom edge of service access panel do not have to be removed as the holes in service access panel are slotted on most models. Earlier models require removal of bottom screws. NOTE: Top edge of service access panel is held in place by two spring clips located on bottom flange of front panel. 1. Insert putty knife between service access panel top and bottom edge of front panel (approximately three inches in on each side). 2.
Disassembly Procedures ! To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. WARNING 6. Remove bolts securing motor and mounting bracket to lower outer tub flange and to weldment assembly. Pump mounting screws Motor mounting attaching screws Pump assembly Rear pump leg (Must be located between belt when installing pump assembly.
Disassembly Procedures ! WARNING Motor Disassembly 1. Remove nuts, steel washers, spacers and rubber mounts securing motor to mounting bracket. Motor shield Screw Motor switch Motor assembly Motor pully Motor mount post Motor mount Roll pin Motor mounting bracket Locknut Screw Washer Motor mount Motor mount post Screw Locknut To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. NOTE: Lay motor on its side.
Disassembly Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. Door Switch Switch attaching screws 1. Remove front panel, see “Front Panel” procedure. 2. Remove screws securing cabinet top. 3. Tape loading door closed and lift cabinet top to a vertical position by hinging it on the rear hinges. NOTE: Cabinet top is self supporting, a small chain may be used for additional support. Locking tab 4.
Disassembly Procedures ! WARNING Tub Cover and Gasket 1. There are eight tub cover hold-down tabs which snap over the outer tub flange. Push downward on tub cover, this will release the tension on the hold-down tab on the tub cover. Pull out on the flap and at the same time lift upward on cover to unsnap hold-down tabs from outer tub flange. One by one, disengage each of the eight hold-down tabs from outer tub flange and remove cover. 2.
Disassembly Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. NOTE: When reinstalling brake assembly, replace all three brake pads. DO NOT replace worn pads only. Apply a small amount of No. 26594P Silicone Lubricant to both sides of each brake pad where it will contact brake assembly. 14.Remove screws and lockwashers securing counterweight and each support leg to outer tub weldment.
Disassembly Procedures ! WARNING Weldment and Bearing Assembly 1. Remove outer tub, see Outer Tub” procedure, steps 1 through 11. 2. Remove screw, washer and helix holding drive pulley to input shaft and transmission assembly. 3. Lift drive pulley up and off input shaft of transmission assembly. NOTE: When reinstalling pulley, place a small amount of No. 03200P Lubricant on top side of the drive pulley that will be contacting large flat washers. Lubricate helix ramps and bore with a small amount of No.
Disassembly Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to unit before servicing. Transmission Assembly Upper Bearing Assembly 1. Remove outer tub, see Outer Tub” procedure, steps 1 through 11. 2. Remove screws securing each support leg to outer tub. Lift weldment assembly, and brake assembly off transmission tube. 1. Remove transmission assembly, see “Disassembly of Transmission Assembly” procedure. 2.
Appendix A A–1 RS3100007 Rev.
Installation Instructions Top Loading Washer Keep instructions for future reference. Be sure manual stays with washer. 1 MOVE WASHER TO FINAL AREA; REMOVE SHIPPING BRACE & PLUG Protect the floor when moving the washer. Washer must be within 4 feet of desired area before beginning installation. Open washer lid and remove installation parts from shipping brace for use. NOTE: Save shipping plug and shipping brace; reinstall whenever washer is moved more than 4 feet.
Installation Instructions 4 Turn on water and check for leaks. If leaks are found, retighten hose couplings. Continue tightening and rechecking until no leaks are found. COLD Screen Filters Standpipe 36" (min) from floor Hoses Wall Unit Standpipe adapter (avoid air-tight seal) Beaded tie-down strap Beaded tie-down strap IMPORTANT: To prevent siphoning, do not place ribbed portion of drain hose into standpipe. Avoid air-tight seal around standpipe adapter.
Installation Instructions 5 1. Level Front Legs POSITION AND LEVEL WASHER Lock nut Position washer in final location on clean, dry, firm, and level floor. NOTE: To avoid damage to legs and base, do not slide washer across floor if leveling legs have been extended. 1. Loosen 7/8" locknuts and extend front leveling legs. Place rubber foot pads on all four leveling legs. Adjust front 2 leveling legs until machine is level side-to-side. Be sure machine does not rock.
Installation Summary Connect water fill hoses to faucets Run through a cycle before washing clothes Connect water fill hoses to washer Set to 140°F Connect power cord to electricity Secure drain hose Position washer.
Important Safety Information Grounding Instructions About Ground Wires In the event of an electrical short circuit, a ground wire reduces the risk of electric shock by providing an escape wire for the electric current. Standard accepted color coding for ground wires is green or green with a yellow stripe. Grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors. Save These Instructions For safety, washer must be grounded.
Installation Requirements Before You Install ü Consider Description Location Use dimensions shown in manual to determine space needed for easy installation and servicing. Install washer on a solid floor. Never install washer on a platform or weak support structure. Wood floor constructions may sometimes need to be reinforced to minimize vibration from unbalanced loads. DO NOT install washer on carpeted floor.
Appendix B B–1 RS3100007 Rev.
Owner's Manual Contents Top Loading Washer Keep instructions for future reference. Be sure manual stays with washer. RS3100007 Rev. 0 B–2 Important Safety Information ....... B–4 Starting the Wash ...................... B–5 Cycles ....................................... B–7 Dispensers ................................. B–8 Features, Hints, and Care .......... B–9 Moving and Storage .................... B–10 Trouble Shooting ........................ B–11 Warranty ....................................
Thank you for buying an Amana washer! Please take the time to complete the registration card and return promptly. If registration card is missing, call Amana Consumer Affairs Department.
Important Safety Information ! WARNING To reduce risk of fire, electric shock, serious injur y, or washer, follow these basic precautions: 11. Do not repair or replace any part 1. Read all instructions before of washer or attempt any service, using washer. unless specifically recommended 2. Be sure washer is properly in user-maintenance instructions grounded. or in published user-repair 3.
Starting the Wash If These Controls are Different from Yours These controls are intended to show the variety of features that are available in the product line. If your washer does not have all the options that are shown, it is not a mistake. The information provided applies to several of the models in the product line. 1.
Starting the Wash (cont'd) 4. Select WASH/SPIN speed Select wash/spin speed most appropriate to type of fabric in wash load. See chart below. WASH/SPIN SPEED LOAD TYPE Regular/Fast Sturdy fabrics needing maximum water extraction Regular/Slow Sturdy fabrics needing slower spin speed to reduce wrinkling Gentle/Fast Heavy loads of delicate fabrics needing fast spin for better water extraction Gentle/Slow Delicate fabrics needing slower spin to protect fabric and clothing 5.
Cycles If These Controls are Different from Yours These controls are intended to show the variety of features that are available in the product line. If your washer does not have all the options that are shown, it is not a mistake. The information provided applies to several of the models in the product line. What do the little numbers mean? Numbers next to cycle setting shows the approximate total agitation time. The total wash time includes periods of soaking and is longer than the agitation time.
Dispensers Bleach Dispenser Bleach dispenser is located in left front corner under loading door. Bleach dispenser Use only liquid bleach in dispenser. To use powdered bleach, add to wash tub with detergent. Carefully and slowly, pour recommended amount of bleach into dispenser during first washer fill. See table. Be careful not to spill undiluted bleach. It is a strong chemical and can damage cabinet finishes and some fabrics if not properly diluted. Follow bleach manufacturer’s label for proper use.
Features, Hints, and Care Follow the Colors Lint Filter Your washer control panel is color coordinated for your convenience. When you set your washer controls, notice which colors are the same. They will help guide you through setting the controls. Amana's self cleaning lint filter works throughout the wash cycle to constantly remove lint and other residue from the water.
Moving and Storage Cold Storage and Non-Use Periods ! WARNING Explosive hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. Before using washer, if hot water system has not been used for such a period, turn on all hot water faucets and let water flow for several minutes to release accumulated hydrogen gas. Hydrogen gas is flammable: Do not smoke or use an open flame when flushing water lines.
Trouble Shooting You may save time and money by checking items below before calling for service. List includes common concerns that are not the result of defective workmanship or materials. If your question is not explained below, contact Amana Consumer Affairs Department at 800-843-0304. TOPIC POSSIBLE CAUSE SOLUTION Gear sounds or a low hum Normal mechanical sounds in commercialquality washer Normal operation.
Trouble Shooting TOPIC (cont'd) POSSIBLE CAUSE SOLUTION Overloaded wash tub Do not overload washer. Unbalanced load Rearrange load to allow proper spin. Kinked drain hose Straighten drain hose. Inadequate main water supply Check water pressure at another faucet in house. Wait for water supply and pressure to increase. Water supply faucets partly closed Fully open hot and cold water supply faucets. Water being used elsewhere in house Water pressure must be at least 20 psi (138 kPa).
Amana Washer Warranty Full ONE Year Warranty For one (1) year from the date of original retail purchase, Amana will repair or replace any part that fails due to a defect in materials or workmanship. Limited War ranty After one year from the date of original retail purchase, Amana will provide a free part, as listed below, to replace any part that fails due to a defect in materials or workmanship. The owner will be responsible for paying all other costs including labor, mileage, and transportation.
Appendix C C–1 RS3100007 Rev.
Owner’s Manual Top Loading Washer Contents Important Safety Information ................................. C–3 Product Registration and Service.......................... C–4 Before You Install ................................................. C–5 Installation Instructions......................................... C–7 Helpful Hints and Features ................................... C–9 Care and Cleaning .............................................. C–10 Operating Instructions ...................................
Important Safety Information Recognize Safety Symbols, Words, Labels 13. Use your washer only for its intended purpose: non-commercial clothes washing. 14. Always disconnect washer from electrical supply before attempting any service. Disconnect power cord by grasping the plug, not the cord. 15. Install washer according to Installation Instructions. All connections for water, drain, electrical power, and grounding must comply with local codes and be made by licensed personnel when required. 16.
Important Information Thank you for buying an Amana washer! Please take the time to complete the registration card and return promptly. If registration card is missing, call Amana Consumer Affairs Department.
Before You Install Motor Overload Protector Internal overload protector automatically stops motor in event of overload. Overload protector resets in approximately 3 minutes and motor automatically restarts. If overload protector stops motor again, quit using washer and call service technician. Electrical Requirements Washer requires 120 volt, 15 amp, 60Hz power supply and 3-prong grounding plug. Refer to serial plate for specific requirements. Wiring diagram is located in control hood.
Before You Install Risers Risers or air cushions may be installed if pipes knock or pound when flow of water stops. Risers are more efficient when installed as close as possible to water supply faucets. Washer Dimensions Risers (air cushions) LID OPEN 90° Water supply faucets 53.5" 137.1 cm Drain Drain receptacle must be able to handle hose with at least 1¼" (32cm) outside diameter. End of drain hose must be 36" (91.44 cm) above floor, or water may run out of washer before end of cycle.
2 flat rubber washers T HO beaded tie-down strap When removing cardboard base panel under washer, plastic shipping plug is released from washer. Remove plug from cardboard base and save for reuse when moving washer. HO T CO LD 2 CONNECT WATER FILL HOSES TO WASHER Tightly push one flat rubber washer into one end of each water fill hose and attach this end of hose to washer.
RS3100007 Rev. 0 STEP 4 Connect drain hose to drain standpipe adapter (avoid air-tight seal) IMPORTANT: To prevent siphoning, do not place ribbed portion of drain hose into standpipe. Avoid air-tight seal around standpipe adapter. STEP 5 Position and level washer bubble level 5 POSITION AND LEVEL WASHER Position washer on clean, dry, firm, and level floor. Place rubber foot pads on all four leveling legs.
Operating Instructions Washer Control Panel TEMPERATURE WARM WARM SPEED LOAD SIZE WARM COLD REG SLOW MEDIUM COLD COLD HOT COLD GENTLE FAST REG FAST GENTLE SLOW EX-LARGE SMALL RESET WASH RINSE WATER LEVEL ENERGY SAVER WASH SPIN COMMERCIAL QUALITY WASHER SUPER CAPACITY PLUS TWO SPEED 13 CYCLES Recheck installation procedures before operating washer.
Operating Instructions WASH/SPIN SPEED LOAD TYPE Regular/Fast Sturdy fabrics needing maximum water extraction Regular/Slow Sturdy fabrics needing slower spin speed to reduce wrinkling Gentle/Fast Heavy loads of delicate fabrics needing fast spin for better water extraction Gentle/Slow Delicate fabrics needing slower spin to protect fabric and clothing and wrinkling. To protect delicate fabrics, washer speed automatically runs at Gentle/Slow, regardless of position of speed selector switch.
Helpful Hints and Features Following are general suggestions for using your topload washer. See Amana’s Washing Guide for detailed information about preparing your wash loads, effect of water hardness, water temperature settings, load sizes, laundry aids, special care items, and stain removal. Pauses Wash action consists of periods of agitation, with pauses or periods of soaking. Do not turn timer through pauses, which are normal part of wash cycles.
Care and Cleaning Automatic Balance System Moving Washer to New Location Your new washer will automatically adjust to unbalanced loads without shutting down or interrupting the cycle. The cycle will automatically complete at the fastest spin speed possible. Replace shipping plug under motor. See illustration. In a severe out-of-balance condition, clothes may contain excessive moisture.
Before Calling Service You may save time and money by checking items below before calling for service. List includes common concerns that are not the result of defective workmanship or materials. If your question is not explained below, contact Amana Consumer Affairs Department at 800-843-0304. TOPIC POSSIBLE CAUSE SOLUTION “Clunking” or gear sounds Normal mechanical sounds in commercial-quality washer Normal operation.
Before Calling Service TOPIC POSSIBLE CAUSE SOLUTION Overloaded wash tub Do not overload washer. See Washing Guide for details. Unbalanced load Rearrange load to allow proper spin. Kinked drain hose Straighten drain hose. Inadequate main water supply Check water pressure at another faucet in house. Wait for water supply and pressure to increase. Water supply faucets partly closed Fully open hot and cold water supply faucets.
Cold Storage and Non-Use Periods Cold Weather Care Vacations and Extended Non-Use If washer is delivered when outside temperature is below freezing, or if washer is stored in unheated room or area during cold months, do not operate until washer has warmed to room temperature. Do not install or operate washer where temperatures will drop below freezing. IMPORTANT: To avoid possible property damage from flooding, turn off water supply to washer during extended periods of non-use.
Warranty Home Laundry Automatic Washer Product Full Two Year Warranty Five Year Full Warranty on Transmission Limited Five Year Warranty on Cabinet Limited Ten Year Warranty on Transmission Limited Twenty Year Warranty on Stainless Steel Inner Wash Tub Warranty Provides For: FIRST TWO YEARS Amana Appliances will repair or replace any defective part free of charge. THIRD THROUGH FIFTH YEARS Amana Appliances will replace any defective transmission assembly free of charge.
Fast Track for Installing Washer See manual for details 5 Position and level washer 1 Move washer to final installation area Remove shipping brace and shipping plug 2 Push rubber washer into end of fill hose Connect water fill hoses to washer 6 Connect power cord H to electricity OT LD CO 3 Connect water fill hoses to faucets add water and detergent to tub COLD HOT 7 Before first use to wash clothes, Pull out timer knob to start Run through one wash cycle and check for leaks 4 Secure drain ho
