Service Instructions PACKAGE TERMINAL AIR CONDITIONER/HEAT PUMP Standard and Remote Applications with LED Control with R-410A This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. is a registered trademark of Maytag Corporation or its related companies and is used under license to Goodman Company, L.P.
INDEX PRODUCT IDENTIFICATION ................................................................................... 4 SPECIFICATIONS ........................................................................................... 5-14 PROPER INSTALLATION ................................................................................. 15-34 MAINTENANCE ........................................................................................... 35-37 OPERATIONS ........................................................
WARNING WARNING THIS AIR CONDITIONER IS NOT MEANT TO PROVIDE UNATTENDED COOLING OR LIFE SUPPORT FOR PERSONS OR ANIMALS WHO ARE UNABLE TO REACT TO THE FAILURE OF THIS PRODUCT. THE FAILURE OF AN UNATTENDED AIR CONDITIONER MAY RESULT IN EXTREME HEAT IN THE CONDITIONED SPACE CAUSING OVERHEATING OR DEATH OF PERSONS OR ANIMALS. PRECAUTIONS MUST BE TAKEN TO WARN OF OR GUARD AGAINST SUCH AN OCCURENCE.
PRODUCT IDENTIFICATION PTC 07 3 E BASIC MODEL TYPE PTC = Standard Cooler PTAC PTH = Standard Heat Pump PTHP DRY = Dehumid Cooler PTAC 35 A X X X AA MAJOR/MINOR DESIGN REV.
SPECIFICATIONS PTC E SERIES COOLING - PTC 6 PTC PTC PTC PTC PTC PTC PTC PTC 073E***XXX 093E***XXX 123E***XXX 153E***XXX 074E***XXX 094E***XXX 124E***XXX 154E***XXX 230 / 208 230 / 208 230 / 208 230 / 208 265 265 265 265 14,000 8 9 Model ¹, , , Voltage ¹, ³ Capacity (BTU/h) 7,600 / 7,500 8,700 / 8,500 11,500 / 11,200 14,000 / 13,600 7,600 8,900 11,600 10 3.5 / 3.5 4.1 / 4.1 5.6 / 5.6 7.0 / 7.0 3.0 3.6 4.8 6.
SPECIFICATIONS PTC G SERIES COOLING - PTC 6 8 9 Model ¹, , , Voltage ¹, ³ Capacity (BTU/h) 10 Amps 10 PTC PTC PTC PTC PTC PTC PTC PTC 073G***XXX 093G***XXX 123G***XXX 153G***XXX 074G***XXX 094G***XXX 124G***XXX 154G***XXX 230 / 208 230 / 208 230 / 208 230 / 208 265 265 265 265 7,700 / 7,700 9,000 / 9,000 11,700 / 11,500 15,000 / 14,700 7,700 9,000 12,000 14,800 3.5 / 3.5 4.1 / 4.1 5.6 / 5.6 7.0 / 7.0 3.0 3.6 4.8 6.
SPECIFICATIONS DRY E SERIES COOLING - DRY DRY 093E***XXX Model ¹, 6, 8 ,9 Voltage ¹, ³ 230 / 208 8800/8600 Capacity (BTU/h) Am ps 10 Watts 4.2/4.2 10 805/775 10.9/11.1 EER Unit w ithout Electric Heater Min. Circuit Am ps ², 4, 10 CFM (Cool/Wet Coil) CFM (Dry Coil) 5.1 H igh 280 Low 260 H igh 310 Low 280 Ventilated Air, CFM (Fan Only)* 65* Ventilated Air, CFM (Com pres s or & Fan)* 6* Dehum idification (Pints /Hr.) 2.8 Net Weight (lbs .) 103 Ship Weight (lbs .
DRY G SERIES SPECIFICATIONS DRY 093G***XXX DRY 094G***XXX Voltage ¹, ³ 230 / 208 265 Capacity (BTU/h) 6 8 9 Model ¹, , , 8800/8600 8800 10 4.7 / 4.7 4.3 10 Watts 785 / 770 785 EER 11.2 / 11.2 11.2 5.6 5.1 High 280 280 Low 260 260 High 310 310 Low 280 280 Ventilated Air, CFM (Fan Only)* 65* 65* Ventilated Air, CFM (Compressor & Fan)* 6* 6* Dehumidification (Pints/Hr.) 2.8 2.8 Net Weight (lbs.) 103 103 Ship Weight (lbs.
PTC***(E,F,G) & PTH***(E,F) Models DRY***(E, G) Models SPECIFICATIONS ELECTRIC HEAT PERFORMANCE Voltage Electric No. of Nominal Heating (BTU/h) Heater Size Stages @ 230V @ 208V @ 265V (kW) Total 6 Watts Total Amps Min. Circuit Ampacity² 4 MOD (amps) Power Cord 230/208V 2.5 1 8,500 6,800 -- 2,570 / 2,115 11.2 / 10.1 14.0 15 6-15 P 230/208V 3.5 1 12,000 9,900 -- 3,570 / 2,935 15.5 / 14.1 19.4 20 6-20 P 230/208V 5 1 17,100 14,000 -- 5,070 / 4,160 22.1 / 20.0 27.
SPECIFICATIONS PTH E SERIES HEAT PUMP - PTH PTH 073E**AXXX PTH 093E**AXXX PTH 123E**AXXX PTH 153E**AXXX PTH 074E**AXXX PTH 094E**AXXX PTH 124E**AXXX PTH 154E**AXXX 230 / 208 230 / 208 230 / 208 230 / 208 265 265 265 265 7,600 / 7,500 9,000 / 8,900 7,500 9,000 11,500 14,000 10 3.5 / 3.5 4.1 / 4.1 5.6 / 5.6 7.0 / 7.0 3.0 3.6 4.8 6.0 10 Watts 675 / 660 810 / 800 1,125 / 1,100 1,460 / 1,465 645 810 1,150 1,445 EER 11.3 / 11.4 11.1 / 11.1 10.2 / 10.1 9.6 / 9.5 11.
SPECIFICATIONS PTH F SERIES HEAT PUMP - PTH PTH 123F**AXXX PTH 124F**AXXX 230 / 208 265 11,500 / 11,300 11,600 10 5.6 / 5.6 4.8 10 Watts 1,125 / 1,095 1,125 EER 10.3 / 10.3 10.3 7.0 6.0 High 290 290 Low 264 264 High 310 310 Low 282 282 65* 65* 6* 6* Dehumidification (Pints/Hr.) 3.6 3.6 Net Weight (lbs.) 115 115 Ship Weight (lbs.) 132 132 6 8 9 Model ¹, , , Voltage ¹, ³ Capacity (BTU/h) Amps Unit without Electric Heater Min.
SPECIFICATIONS PTH G SERIES HEAT PUMP - PTH PTH 073G**AXXX PTH 093G**AXXX PTH 123G**AXXX PTH 153G**AXXX PTH 074G**AXXX PTH 094G**AXXX PTH 124G**AXXX PTH 154G**AXXX 230 / 208 230 / 208 230 / 208 230 / 208 265 265 265 265 7,600 / 7,600 9,000 / 9,000 12,000 / 12,000 14,200 / 14,200 7,600 9,100 12,000 14,200 10 3.9 / 3.9 4.2 / 4.2 5.8 / 5.8 7.0 / 7.0 3.1 3.7 5.0 6.1 10 650 / 650 785 / 785 1,125 / 1,100 1,465 / 1,445 650 790 1,120 1,465 11.7 / 11.7 11.5 / 11.5 10.
PTH E SERIES SPECIFICATIONS HEAT PUMP HEATING DATA Heating Capacity¹ Voltage ¹, ³ PTH 073E**AXXX PTH 093E**AXXX PTH 123E**AXXX PTH 153E**AXXX 230 / 208 230 / 208 230 / 208 230 / 208 5 6,800 / 6,800 10 3.5 / 3.5 4.1 / 4.1 5.6 / 5.6 10 BTU/h Amps PTH PTH PTH PTH 074E**AXXX 094E**AXXX 124E**AXXX 154E**AXXX 265 265 265 265 6,800 8,200 11,000 13,500 7.0 / 7.0 3.0 3.6 4.8 6.
SPECIFICATIONS PTH G SERIES HEAT PUMP HEATING DATA PTH PTH 073G**AXXX 093G**AXXX Model Voltage ¹, ³ 230 / 208 5 6,800 / 6,800 BTU/h Amps PTH 123G**AXXX PTH 153G**AXXX 230 / 208 230 / 208 230 / 208 PTH PTH PTH PTH 074G**AXXX 094G**AXXX 124G**AXXX 154G**AXXX 8,300 / 8,100 11,500 / 11,300 13,800 / 13,600 265 265 265 265 6,800 8,300 11,400 13,700 10 3.9 / 3.9 4.2 / 4.2 5.8 / 5.8 7.0 / 7.0 3.1 3.7 5.0 6.
PROPER INSTALLATION OPERATING VOLTAGES WARNING USE EXTREME CAUTION WHEN CHECKING HIGH VOLTAGE. Use a voltmeter, check the voltage at the outlet. The reading must be within the minimums and maximums shown below for the operating voltage. Operating Voltages Operating Voltage Minimum Voltage Maximum Voltage 230/208 197 253 265 238 291 NOTE: 1. All 265 volt models must use subbase or hard wire kit. 2. Minimum branch circuit ampacity ratings conform to the National Electric Code.
PROPER INSTALLATION WALL SLEEVE INSTALLATION • If installed in a concrete or masonry wall, a lintel must be provided in the wall opening for support. Do not use the wall sleeve as a lintel. See Framing with Lintel Figure for a typical lintel construction. The wall sleeve must be installed before the air conditioner or heat pump chassis can be set in place. Read the instructions thoroughly before proceeding.
PROPER INSTALLATION 16 1/4" 415 mm Minimum 4 10 2 1/ Mi 75 m 4" n im m um Dimension "B" in Table 1 Minimum Interior and Exterior Projections Minimum Wall Opening Dimensions MINIMUM CLEARANCES AND PROJECTIONS Minimum Clearances Option Wall Sleeve Only A Minimum Projection B C in. mm in. mm in.
PROPER INSTALLATION Expansion Anchor Bolt Plastic Anchor Wall Receptacle Within 58" From Bottom Right Side Corner on 208/230 VAC Units Only Attaching Wall Sleeve to Opening Wall Sleeve Dimensions Outside Enclosure Panel Removal The sleeve stiffener must be taken out before the enclosure panel can be removed from the sleeve. The enclosure panel can be removed by folding the four flaps up and downward and manipulating the front ends of the top plus bottom towards the center.
PROPER INSTALLATION 4. Secure the chassis to the wall sleeve using three screws on each side of the chassis to ensure a proper seal between the chassis and the wall sleeve. The screws are supplied in a plastic bag which is attached to the power cord. IMPORTANT NOTES: 1. The unit is equipped with a rubber grommet mounted compressor. These grommets are factory set and require no adjustment. 2.
PROPER INSTALLATION SPECIFICATIONS OPERATING CONTROLS WIRING Users Controls Two rotary knobs controlling temperature and operational CAUTION TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK: • DO NOT USE AN EXTENSION CORD WITH THIS UNIT. • USE ONLY COPPER CONDUCTORS. • WIRING TO THE UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. Cord connection to a wall socket is not permitted for 265volt units.
PROPER INSTALLATION The figures below shows a wiring schematic for connecting the front desk switch to the unit. 1 1 1 + 1 Front Desk Switch Wiring Schematic 18 Pin Connector IMPORTANT NOTE: Disconnect power to the unit and/or turn the Master Switch on the control board to OFF when connecting or altering wiring to any terminal. Failure to do so may result in shorting the fuse or damaging the control board. IMPORTANT NOTE: Do not apply 24VAC across these terminals.
PROPER INSTALLATION 3. Wire nut the stripped leads to the two sensor wires running from terminals 2 and 3 on the remote temperature sensor base . User Controls Thermostat Setting Pressing the COOL thermostat control and the up or down arrows will provide a cooler room temperature, respectively. Pressing the HEAT thermostat control and the up or down arrow keys will provide a warmer room temperature. Fan Speed 4. Place the mode switch in the “OFF” position. Reestablish power to the unit.
PROPER INSTALLATION Rotate the vent control lever to either open or close the damper. WARNING Vent Open Vent Closed HYDRONIC HEAT INSTALLATIONS Remote Control Inputs The C, R, GL, W2, Y/W1, B/O, and GH terminals provide control inputs for a “manufacturer-approved” remote wall mounted thermostat. The “B” terminal can be configured to become “O” if needed see Configuration Settings For remote control thermostat operation, refer to the Remote Thermostat Operation section.
PROPER INSTALLATION Once you have scrolled to the correct feature, then to select the option code for your desired configuration, Location of 4 Screws press either the up or down key to scroll through the options of the selected feature code. To exit configuration mode: 1. Press the OFF key. Configuration feature mode will also exit if no keys are pressed for a period of two (2) minutes. Refer to the Configuration Chart. 4. Rotate the grille 180° end-for-end. Wireless Communications 5.
PROPER INSTALLATION NOTE: The LED must be oriented at the top of the antenna housing (the Amana® brand logo will be on the lower right) for proper unit operation. THERMOSTAT INSTALLATION FOR DS01E KIT NOTE: A DT01* must be installed on the digital PTAC unit for the DS01* to be operable. Skip these steps if not installing. Front Mounting Screw accessed through louvers. 3. Remove cabinet front from chassis by tilting the bottom of the front forward, lifting slightly up and forward. 4.
PROPER INSTALLATION Skip these steps if not installing. 1. Remove motion sensor from mounting plate by pulling apart. TWO JUMPERS FACTORY DEFAULT “BATTERY” 2. Mount the back plate on the door trim directly above the door using the enclosed screws. (Position so the UP arrow is pointing up.) Mount the DD01E as low as possible on the door frame to be as close to the moving part of the door as possible without interfering with the door opening or closing.
PROPER INSTALLATION CONNECTING MAGNET Using a pocket size straight blade screw driver push down on the terminal button to open the socket, insert wire into socket and release the terminal button. Insert one wire into each of the two (2) terminals. See image below for wire locations. POWER CONNECTION If using the wired powered option for the door sensor, using a pocket size straight blade screw driver, push down on the terminal button to open the socket.
PROPER INSTALLATION Straight edge screwdriver may be placed in slots for magnet removal DOOR TRIM MAGNET MUST BE 15/16” FROM THE SENSOR MOUNTING PLATE MAGNET HOLDER MAY EXTEND ABOVE THE DOOR (OR THE DD01E OR DD01F MAY EXTEND BELOW THE DOOR FRAME) TO ENSURE THE MAGNET IS NO MORE THAN 1/8” FROM THE BOTTOM CENTER OF THE SENSOR 1/8” max. MAGNET PO SIT I C ON DOOR PO SIT B ION PO SIT A ION THE SPACE FROM THE TOP OF THE MAGNET HOLDER AND THE BOTTOM OF THE DD01E OR DD01F CANNOT BE MORE THAN 1/8”.
PROPER INSTALLATION CONSTRUCTION STYLE 2 CONSTRUCTION STYLE 4 Place magnet in Position B in instances when the door extends into the room beyond the door frame. Place magnet in Position A in instances when the door frame extends into the room beyond the door. Spacers (Two (2) 1/4” spacers are included in kit) POSITION A POSITION B CONSTRUCTION STYLE 3 Place magnet in Position C in instances when the door extends into the room beyond the door frame.
PROPER INSTALLATION DOOR SENSOR OPERATION VERIFICATION DPO1A, DP01E OR DL01E ENTERING ROOM NUMBER (SKIP IF NOT USING NOTE: Do NOT attempt to bind a DD01E unless proper DP01* FRONT DESK PLATFORM) operation has been validated. To verify that door sensor is installed properly: 1. Install batteries into DD01E or DD01F and snap sensor onto wall plate. 1. The PTAC control can be set for a 4-digit room number. To select the first two digits (floor), press the HEAT 2. Close the door.
PROPER INSTALLATION the HEAT key until the up and down appears, then press arrow keys to select ( = appears in the display). For the bedroom unit closest to the main room in room 224, press the up and down 02 ( = arrow keys to select appears in the display) Press the key to exit configuration mode. 3. Press and then immediately release the white tactile or button on the back of the DD01* motion sensor. should now be displayed on the PTAC LED display.
PROPER INSTALLATION press the up and down 224, press the up and down arrows to select the last arrow keys to select 2 digits of the room number. 01 For example for Room “201”, press the HEAT ( = appears in the display) Press the key to exit configuration mode. key until appears, then press the up rows to select “02”: = down ar- (such as WINGS), a prefix must also be entered to iden- .
PROPER INSTALLATION Example: Operating set point would be 760 instead of 72, one hour (1.0 hour) after guest leaves room. W ARNING USE OF SETBACK TEMPERATURES Do not use motion sensing setback temperatures in rooms where incapacitated persons or animals are unable to change the control setting. An unattended air conditioner with extreme setbacks may result in undesirable or unhealthy temperatures in the conditioned space causing under heating, under cooling or death of persons or animals. 4.
PROPER INSTALLATION CONFIGURATION SETTINGS Configuration Code Description Option Code Description C1 Interface 0* Chassis Membrane* rE Wireless Remote L5 Wired Thermostat bP Button present bA* 7-Button, reverts to Cyclic A Always run fan (even in Off) bC 7-Button, reverts to Continuous C Cooler Only H* Heat Pump* 0 Service No Operation "Eo" C2 C3 Fan Operation Reverse Cycle Operation C4 Room I.D. Digit 1 & 2 00* - 99 00* - 99 C5 Room I.D.
MAINTENANCE NOTE: The compressor does not require maintenance. It is hermetically sealed, permanently lubricated. WARNING WARNING 2. Pull the filter straight up and remove. 3. Clean filter with vacuum or with running water. Reverse this procedure to reinstall the filters. NOTE: Available accessory filter kits are FK10B (air intake filter - 10 per pack) and CFK10B (charcoal filter - 10 per pack).
MAINTENANCE erly sealed. The wall sleeve’s level should also be rechecked. Proper leveling for most installations are a ¼ bubble tilt to the outside and level from right to left. Contact your sales person for detailed maintenance or cleaning instructions. Basepan and Condenser Coil WARNING Vent - (Left Side Unit) Cabinet Front The cabinet front and discharge air grille can be cleaned with a water dampened cloth . Under no circumstances should hydrocarbon-based cleaners (e.g.
MAINTENANCE CLEARANCE CHECK Air Sounds Clearances around the unit should also be checked to make sure that the intake air and discharge air paths have not become blocked or restricted. A minimum of eight inches clearance is needed from unit to furniture, beds, or other objects for proper operation. Restricted discharge or intake air will reduce the units operational performance. In severe airflow restrictions damage can occur to unit components such as the compressor, electric heater or fan motor.
OPERATIONS SEQUENCE OF OPERATION Cooling Mode Set the thermostat to the desired temperature then set the mode switch to high or low cool. The fan motor will start first then the compressor will start approximately 10 seconds later. When the room temperature has reached the desired temperature the compressor will shut off and the fan will continue to run for 30 seconds then shut off.
OPERATIONS • Indoor/Outdoor Coil Thermistors- In the cooling mode, if the compressor is engaged continuously for 20 minutes and the Indoor Coil Thermistor is below 30 degrees the compressor is disengaged until the ICT rises above 45 degrees. The Outdoor Coil Thermistor senses coil temperature which correlates to outdoor air temperature. Heat pump operation can operate as low as 24°F outdoor temperature depending upon humidity conditions and/or the balance point of the system.
OPERATIONS DIAGNOSTIC CODES STATUS DISPLAY ERROR LIGHT SUGGESTED ACTION FP Freeze Protection Engaged. The room temperature measured by the wireless remote thermostat or indoor ambient thermistor active sensor falls below 40°F. Y N No Action required. This setting will disengage when the room temperature rises above 43°F. Fd Front Desk switch is closed. All outputs are switched off. Y N Open front desk switch to allow occupant unit operation.
OPERATIONS REFRIGERATION SEALED SYSTEM Refrigeration System - Air Conditioner Capillary Tube Check Valve (Open) Process Strainer Capillary Tube Discharge Line Suction Line Condenser Evaporator Suction Line D i s c Reversing Valve a r e i e Compressor Refrigeration Sealed System - Heat Pump (Air Conditioning Mode) 41
OPERATIONS REFRIGERATION SEALED SYSTEM i r i Refrigeration Sealed System - Heat Pump (Heat Pump Mode) 42
SERVICING Refer to the cooling and heater performance charts in this section for capacity test procedure. A step-by-step procedure for determining source of trouble, suggested method and normal values are provided in the Diagnosis Charts. Service operations requiring opening of the hermetically sealed refrigeration system should not be performed in the home. The unit must be taken to a well equipped shop where special equipment for evacuating, dehydrating, charging and testing is available.
SERVICING 1. Connect the vacuum pump, vacuum tight manifold set with high vacuum hoses, thermocouple vacuum gauge and charging cylinder. 2. Connect the low side line to the process tube of the compressor. 3. Connect the high side line to the process tube of liquid line strainer. NOTE: If either process tube is not long enough to receive the compression or flare fitting and still leave room for a pinch-off, swag the tube and braze in an extra length of tubing. 4.
SERVICING Place discharge air thermostat here E. Subtract temperature obtained in Step B from temperature obtained in Step A. The remainder temperature is used to calculate from the Cooling Range Chart. EXAMPLE: Assume a PTH15 unit is under test and the temperature readings indicated below were obtained. 1. Return air D.B. temperature: 80°F, Step A. 2. Discharge air D.B. temperature: 69°F, Step B. 3. Return air, wet and dry bulb temperature as recorded in Step C: Dry Bulb 80°F, Wet Bulb 75°F.
SERVICING Read to the right front the 75°F W.B. value in the PTH15 column and note the minimum and maximum wattage of 1460 - 1575. Since the wattage reading (1510) obtained in the test is within the prescribed range, the total power input in watts is considered to be normal. Electric Heat Test For the electric heat test, the following readings must be recorded after the unit is interconnected with a wattmeter or by recording the total amp draw to the unit.
PTC/PTH SERVICING COOLING CHANGE OF TEMPERATURE - AIR CONDITIONERS Model Temperature Room Outside Coil Wet Bulb Dry Bulb (ºF) (ºF) PTC073 Temperature Ac ross Indoor Coil (∆T) PTC0 74 Temperature Across Indoor Coil (∆T) PTC093 Te mperature Across Indoor Coil (∆T) PTC094 Temperat ure Across Indoor Coil (∆T) PTC123 Temperature Across Indoor Coil (∆T) PTC124 Temperature Ac ross Indoor Coil (∆T) PTC1 53 Temperature Across Indoor Coil (∆T) PTC154 Te mperature Across Indoor Coil ( ∆T) Max Min Max Min
SERVICING DIGITAL BOARD DIAGNOSTICS If a failure is detected on the digital board, there will be a green light constantly lit up. This light is located under the OFF touch pad button. The board will need to be programmed in the Diagnostic Mode to determine failure code and procedures to follow to correct problem.
SERVICING STATUS DISPLAY ERROR LIGHT SUGGESTED ACTION FP Freeze Protection Engaged. The room temperature measured by the wireless remote thermostat or indoor ambient thermistor active sensor falls below 40°F. Y N No Action required. This setting will disengage when the room temperature rises above 43°F. Fd Front Desk switch is closed. All outputs are switched off. Y N Open front desk switch to allow occupant unit operation.
Power Failure Blown Fuse Loose Connection Shorted or Broken Wires Open Overload Faulty Thermostat Shorted or Open Capacitor Internal Overload Open Shorted or Grounded Compressor Compressor Stuck Open Control Circuit Low Voltage Faulty Evap or Cond.
SERVICING S-1 CHECKING VOLTAGE 7. Disconnect floodback protector. 8. If the unit has a Red Thermistor on the indoor coil follow steps 1-6 then steps 12 and 13. WARNING 9. Remove the access panel on the evaporator assembly. 1. Using a voltmeter, measure the voltage across terminals L1 and L2 of the outlet. 2. No reading - indicates open wiring, open fuse(s), no power or etc. from the unit to fused disconnect service. Repair as needed. S-3 CHECKING THERMOSTAT, WIRING AND ANTICIPATOR 1.
SERVICING THERMISTOR RESISTANCE - TEMPERATURE CHARACTERISTIC Thermistor Resistance-Temperature Characteristic 180000 Resistance (ohms) 160000 140000 120000 100000 80000 60000 40000 20000 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 T emperature (deg F) Checking OCT Thermistor 1. With power off, remove the thermistor leads from the circuit board. 2. Check the thermistor for continuity. See chart above for resistance values. 7.
SERVICING S-7 DRAIN PAN VALVE (HEAT PUMP MODELS ONLY) Vent Control Lever Vent Control 1. Remove the chassis from the wall sleeve. 2. Remove the mounting screw and remove the drain valve. The drain pan operates to remove condensate from base pan. This is a thermal operated device that opens at 40°F and closes at 60°F. Checking Operation of the Drain Valve 1. Cool the valve to 40°F or below and the plunger should open. 2. Warm the valve up to 60°F and the plunger should close.
SERVICING Voltmeter 15 Amp Fuse Capacitor Capacitor Ammeter Capacitor Capacitance (MFD) = 2650 X Amperage Voltage If the value obtained is not within 10% of the rating printed on the capacitor, replace. Capacitor S-16 CHECKING FAN AND MOTOR BLOWER WINDINGS BLOWER WHEEL, BLOWER MOTOR, FAN BLADE 1. Disconnect power to the unit. Capacitor Resistance TEST a. Good Condition - indicator swings to zero and slowly returns to infinity. (Start capacitor with bleed resistor will not return to infinity.
SERVICING ve mo Re Remove Screws re Sc Remove Screws ws Remove Screws Remove Cover Figure F 11. Lift up on the right side of the fan motor assembly to release the housing. Figure D 8. Remove the two screws on the left side panel securing the motor panel assembly, Figure E. 12. Slide the assembly to the right as you are looking at it, and lift the assembly straight up. 13. Loosen the set screw on the blower wheel 14.
SERVICING 1. Remove the motor leads from their respective connection points and capacitor (if applicable). Ground Test With no power and compressor leads removed: 2. Check the continuity between each of the motor leads. Set an ohmmeter on its highest scale. Touch one lead to the compressor body (clean point of contact, as a good connection is a must) and the other probe to each compressor terminal in turn. If a reading is obtained, then the compressor is grounded and must be replaced. 3.
SERVICING a. If the compressor starts and continues run, the cause for failure is somewhere else in the system. b. If the motor fails to start - replace. 1. Remove the two screws securing the front. Not all installations have the screws. Then remove the front. Do this by pulling the bottom corners out and lifting up. Since all single phase compressors are of the permanent split capacitor design the high and low side pressure must be approximately equal or the low torque compressor may not start.
SERVICING 6. Clean the end of the capillary tube and insert into the tube, it may be necessary to crimp tubing around the capillary tube, being careful not to damage the capillary tube. Insert the bottom of the filter drier into the condenser elbow, it may be necessary to heat slightly to get coupling to go into place. Brazing WARNING BRAZING REQUIRES HIGH TEMPERATURES. TAKE PRECAUTION TO PROTECT AGAINST PERSONAL INJURY OR PROPERTY DAMAGE.
SERVICING Front Mounting Screw accessed through louvers. 2. Grasp the cabinet front as shown. 4. Lift the cabinet front off the chassis. Reverse this procedure to reinstall the cabinet front. CHASSIS WARNING 1. Disconnect power to the unit. 2. Remove the front cover. 3. Remove three screws on each side of the chassis, securing the chassis to the wall sleeve. 4. Carefully slide chassis out of wall sleeve, placing on floor or protected cart. 3.
SERVICING POWER CORD 1. Remove the unit front by tilting the bottom of the front outward and then lift the front straight up. 2. Remove the control knobs on the control panel cover by pulling upward on the knobs. Remove the escutcheon. 3. Remove the control panel cover by removing the two screws holding the control panel cover. Tilt the control panel forward to gain access to the wires. 4. Remove the power cord clamp located near the bottom right of the chassis. 7.
PTC/PTH***E******(AA/AB) DRY***E******(AB) SCHEMATICS FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED RD WARNING RD PTC and PTH Standard Models Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
PTC/PTH***E******(AA/AB) DRY***E******(AB) WARNING SCHEMATICS PTC and PTH (Condensate Pump) Wiring is subject to change. change, Always always refer to the wiring diagram on the unit for the most up-to-date wiring.
PTC/PTH***E******(AA/AB) DRY***E******(AB) WARNING SCHEMATICS PTC and PTH (Power Door) Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring.
PTC/PTH***E******(AA/AB) DRY***E******(AB) WARNING SCHEMATICS Hydronic Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring.
PTC/PTH***E******(AA/AB) DRY***E******(AB) WARNING SCHEMATICS Hydronic (With Power Vent or Power Door) Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring.
SCHEMATICS The following schematics are for use with models having 2-speed motors: PT***E***XXXAC PT***G***XXX** WARNING DRY***G***XXX** & STC #31 models only: PT***E**QXXX AC Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
SCHEMATICS PTC/PTH***E******AC; PTC***G******AA BK RD BK R BK RD RD BL BK RD FAN HIGH HEATER 2 FAN LOW REV VALVE COMPRESSOR WARNING HEATER 1 FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED CM COMP EM FC F HPS HTR R RCCF RVC TR OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, ANY FAN REVERSING VALVE TRANSFORMER Wiring is subject to change.
SCHEMATICS PTC/PTH***E******AC; PTC***G******AA POWER DOOR 7 RD PK GY VT PK RD PK BR R WARNING OR FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED CM COMP EM FC F HPS HTR R RCCF RVC TR OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, ANY FAN REVERSING VALVE TRANSFORMER 7 Wiring is subject to change.
SCHEMATICS PTC/PTH***E******AC; PTC***G******AA HYDRONIC RD BK BK R RD BL RD BK HEATER 1 HEATER 2 LINE 2 FAN HIGH COMPRESSOR FAN LOW REV VALVE WARNING LINE 1 FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED CM COMP EM FC F HPS HTR R RCCF RVC TR OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, ANY FAN REVERSING VALVE TRANSFORMER Wiring is subject to change.
SCHEMATICS POWER DOOR & HYDRONIC PTC/PTH***E******AC; PTC***G******AA 6 RD PK GY VT PK RD PK BR R OR HEATER 1 HEATER 2 LINE 2 COMPRESSOR FAN HIGH FAN LOW REV VALVE WARNING LINE 1 FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED CM COMP EM FC F HPS HTR R RCCF RVC TR OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, ANY FAN REVERSING VALVE TRANSFORMER Wiring is subj
SCHEMATICS PTC/PTH***E******AC; PTC***G******AA CONDENSATE PUMP 7 WARNING R CM COMP EM FC F HPS HTR R RCCF FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED RVC TR OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, ANY FAN REVERSING VALVE TRANSFORMER 7 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
SCHEMATICS PTH[123/124]F[25/35]A***A* STANDARD FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED RD RD HEATER 2 COMPRESSOR FAN HIGH FAN LOW REV VALVE WARNING HEATER 1 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
SCHEMATICS PTH***G*****A* (ID MOTOR DC; OD MOTOR 2 SPEED PSC) STANDARD FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED VSM EM EVAP MOTOR BK GN GND BK TO MOTOR VSTM ID 230/265 RS485 COM RD BK R BK RD RD BL RD BK RD FAN HIGH HEATER 2 FAN LOW REV VALVE COMPRESSOR WARNING HEATER 1 CM COMP EM FC F HPS HTR R RCCF OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR AND FA
SCHEMATICS PTH***G**[V/D]***A* (ID MOTOR DC; OD MOTOR 2 SPEED PSC) POWER DOOR/ FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED VENT VSM EM EVAP MOTOR 8 RD PK GY VT GND TO MOTOR PK 230/265 VSTM ID COM RS485 RD PK BR BK RD R WARNING OR CM COMP EM FC F HPS HTR R RCCF OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR AND FAN RVC REVERSING VALVE TR TRANSFORMER VSM VARIAB
SCHEMATICS PTH***G*[H]***A* (ID MOTOR DC; OD MOTOR 2 SPEED PSC) HYDRONIC FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED VSM EM EVAP MOTOR RD GND TO MOTOR 230/265 BK COM VSTM ID RS485 BK R BK WH RD RD BL RD BK RD RD GY WH VT HEATER 1 HEATER 2 LINE 2 FAN HIGH COMPRESSOR REV VALVE FAN LOW WARNING LINE 1 BK CM COMP EM FC F HPS HTR R RCCF OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY R
SCHEMATICS PTH***G*[H/V]***A* (ID MOTOR DC; OD MOTOR 2 SPEED PSC) HYDRONIC/ FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED POWER VENT WH VSM EM EVAP MOTOR 6 RD PK GY GND 230/265 COM VT TO MOTOR PK VSTM ID RS485 RD PK BR R OR HEATER 1 HEATER 2 LINE 2 COMPRESSOR FAN HIGH FAN LOW REV VALVE WARNING LINE 1 CM COMP EM FC F HPS HTR R RCCF OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN
SCHEMATICS PTH***G*****A* (ID MOTOR DC; OD MOTOR 2 SPEED PSC) CONDENSATE PUMP FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED VSM EM EVAP MOTOR GND TO MOTOR 230/265 COM VSTM ID 8 RS485 R RD WARNING RD (CP) OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR AND FAN RVC REVERSING VALVE TRANSFORMER TR VSM VARIABLE SPEED MOTOR VSTM VARIABLE SPEED TERMINAL BOARD CM COMP EM FC F
SCHEMATICS PTH**G*****A* (ID MOTOR 2 SPEED PSC; OD MOTOR DC) DRY***G**AXXX** STANDARD WARNING FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED BR BR EM FAN MOTOR BK GND GN TO MOTOR 230/265 VSTM OD RS485 COM BK RD BK BK R BK RD RD BL RD BK RD FAN HIGH HEATER 1 HEATER 2 OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, AND FAN RVC REVERSING VALVE TRANSFORMER TR VS
PTH[07*/09*/12*/15*]G[15/25/35/50][D/V]***A* DRY***G***XXX** SCHEMATICS POWER DOOR/ WARNING VENT FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED 8 RD PK GY GND TO MOTOR VT 230/265 VSTM OD PK RS485 COM RD 7 7 PK BR R OR OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, AND FAN RVC REVERSING VALVE TRANSFORMER TR VSM VARIABLE SPEED MOTOR VSTM VARIABLE SPEED TERMINAL
SCHEMATICS PTH[07*/09*/12*/15*]G[15/25/35/50]H***A* HYDRONIC WARNING FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED GND TO MOTOR 230/265 VSTM OD RS 485 COM 7 7 BK RD BK BK R BK RD BL RD LINE 1 HEATER 1 HEATER 2 LINE 2 OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, ANY FAN RVC REVERSING VALVE TRANSFORMER TR VSM VARIABLE SPEED MOTOR VSTM VARIABLE SPEED TERMINAL
SCHEMATICS PTH[07*/09*/12*/15*]G[15/25/35/50][H/V]***A* HYDRONIC/ POWER VENT WARNING FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED 6 RD PK GY GND TO MOTOR 230/265 COM VSTM OD RS485 VT PK RD PK BR R OR LINE 1 HEATER 1 CM COMP EM FC F HPS HTR R RCCF 7 HEATER 2 LINE 2 OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, ANY FAN RVC REVERSING VALVE TR TRANSFORMER VSM VA
SCHEMATICS PTH[07*/09*/12*/15*]G[15/25/35/50]P***A* CONDENSATE PUMP WARNING FOR A HEAT PUMP THERMOSTAT USED ON A STRAIGHT COOL UNIT GL - LOW SPEED GH - HIGH SPEED GND TO MOTOR 230/265 VSTM OD COM RS485 8 R CM COMP EM FC F HPS HTR R RCCF 7 8 OUTDOOR FAN MOTOR COMPRESSOR EVAPORATOR MOTOR FAN CAPACITOR FUSE HIGH PRESSURE SWITCH HEATER ELEMENT RELAY RUN CAPACITOR FOR COMPRESSOR, ANY FAN RVC REVERSING VALVE TR TRANSFORMER VSM VARIABLE SPEED MOTOR VSTM VARIABLE SPEED TERMINAL BOARD Outdoor Motor Speed