Instruction manual

31
1
Integrated control module will automatically attempt to reset from lockout after one hour.
Troubleshooting Chart
• Furnace lockout due
to an excessive
number of ignition
“retries” (3 total) or
“recycles (5 total)
1
.
• Locate and correct gas
interruption.
• Replace or realign
igniter.
• Check flame sense
signal. Sand sensor if
coated and/or oxidized.
• Check flue piping for
blockage, proper
length, elbows, and
termination.
• Verify proper induced
draft blower perfor-
mance.
• Turn power OFF
prior to repair.
• Igniter is fragile,
handle with care.
• Sand flame sensor
with emery cloth.
• See “Combustion
and Ventilation Air
Requirements” and
“Category I Venting
(Vertical Venting)”
section for details.
• Furnace fails to operate.
• Integrated control module
diagnostic LED is
flashing ONE (1) flash.
1
1 FLASH
• Failure to establish flame.
Cause may be no gas to
burners, bad igniter or igniter
alignment, improper orifices,
or coated/oxidized or
improperly connected flame
sensor.
• Loss of flame after establish-
ment. Cause may be
interrupted gas supply, lazy
burner flames (improper gas
pressure or restriction in flue
or improper induced draft
blower performance.
• Pressure switch
circuit is closed.
• Induced draft blower
is not operating.
• Replace induced draft
blower pressure switch.
• Repair short.
• Turn power OFF
prior to repair.
• Replace pressure
switch with proper
replacement part.
• Furnace fails to operate.
• Integrated control module
diagnostic LED is
flashing TWO (2) flashes.
2
2 FLASHES
• Induced draft blower
pressure switch contacts
sticking.
• Shorts in pressure switch
circuit.
• Inspect pressure
switch hose. Repair, if
necessary,
• Inspect flue for
blockage, proper
length, elbows, and
termination.
• Correct pressure switch
setpoint or contact
motion.
• Tighten or correct
wiring connection.
• Pressure switch hose
blocked, pinched or
connected improperly.
• Blocked flue or weak
induced draft blower.
• Incorrect pressure switch
setpoint or malfunctioning
switch contacts.
• Loose or improperly
connected wiring.
• Pressure switch
circuit not closed.
• Induced draft blower
is operating.
• Induced draft blower runs
continuously with no
further furnace operation.
• Integrated control module
diagnostic LED is
flashing THREE (3)
flashes.
3
3 FLASHES
• Turn power OFF
prior to repair.
• See “Combustion
and Ventilation Air
Requirements”
and “Category I
Venting (Vertical
Venting)” section
for details.
• Replace pressure
switch with proper
replacement part.
• Integrated control
module has an
internal fault.
• Integrated control module
has an internal fault.
• Replace bad integrated
control module.
• Turn power OFF
prior to repair.
• Read precautions
in “Electrostatic
Discharge” section
of manual.
• Furnace fails to operate.
• Integrated control module
diagnostic LED is lit
continuously.
ON
CONTINUOUS
ON
• No 115 volt power to
furnace, or no 24 volt
power to integrated
control module.
• Blown fuse or circuit
breaker.
• No signal from
thermostat.
• Manual disconnect switch
OFF, door switch open, or 24
volt wires improperly
connected or loose.
• Blown fuse or circuit
breaker.
• Improper thermostat
connection or setting.
• Assure 115 and 24 volt
power to furnace
integrated control module.
• Check integrated control
module fuse (3A).
Replace if necessary.
• Check for possible shorts
in 115 and 24 volt circuits.
Repair as necessary.
• Turn power OFF
prior to repair.
• Replace integrated
control module fuse
with 3A automotive
fuse.
• Furnace fails to operate.
• Integrated control module
diagnostic LED provides
no signal.
NONE
Fault Description(s) Possible Causes Corrective Action Cautions and Notes
Symptoms of Abnormal
Operation
Associated
LED Code
2