Banquet Carts ® Electric Models: 1000-BQ2/96 1000-BQ2/128 1000-BQ2/192 1000-BQ2/96 1000-BQ2/128 • I N STALLATION • OPERATION 1000-BQ2/192 • MAI NTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com PRINTED IN U.S.A.
® DELIVERY U N PA C K I N G 1. Carefully remove the appliance from the carton or crate. This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. 1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended. 2.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N This appliance, complete with unattached items and accessories, may be delivered in one or more packages, Check to insure that all the following items have been received as standard with each unit: Item BQ2/96 BQ2/128 BQ2/192 Shelves 4 4 8 Shelf Clips 4 4 8 Shelf Slides 8 8 16 DANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE.
I N S TA L L AT I O N OUTSIDE DIMENSIONS 6-3/16" (156mm) 2-1/8" (54mm) 30" (762mm) I O 210.0 67-1/2" (1714mm) 59-1/16" (1500mm) 28-7/16" (722mm) o Electrical Connection 2-1/8" (54mm) From Top 1000-BQ2/96 8-1/16" (204mm) Max. Load Capacity 240 lbs. (109 kg) 240 qts. (304 lt) 6-1/4" (158mm) 30" (762mm) I o 2-1/8" (54mm) 30-7/16" (773mm) 37-9/16" (954mm) 67-1/2" (1714mm) 59-1/16" (1499mm) 28-7/16" (722mm) Electrical Connection 2-1/8" (54mm) From Top 0 8-1/16" (204mm) 210.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N Plate Carriers, Chrome Plated (EACH HOLDS FOUR (4) PREPLATED MEALS) Model 1000BQ2/96 Capacity Model 1000BQ2/128 Capacity Model 1000BQ2/192 Capacity Uncovered "P" Carriers . . . . . . . . . . . . . . . . . . . . . . . . .DC-2868 Plate Diameter: Max. 10" (254mm) Min. 7-3/4" (197mm) Vertical rung spacing: 2-5/8" (67mm) 24 carriers 96 Preplated Meals 32 carriers 128 preplated meals 48 carriers 192 preplated meals Covered "C" Carriers . . . . . . . . .
I N S TA L L AT I O N ELECTRICAL DANGER DANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES. ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE. 1. 2. 3. An identification tag is permanently mounted on the cabinet.
O P E R AT I O N S T A R T- U P 4. Rotate the control knob to the desired holding temperature. The temperature will be displayed on the digital display. Before operating the unit, clean both the interior and exterior of the unit with a clean, damp cloth and mild soap solution. Rinse carefully. Clean and install the shelf slides and shelves. 5. The temperature display light will illuminate when the inside air reaches the desired holding temperature. Become familiar with the operation of the controls.
O P E R AT I O N HOLDING PROCEDURE 4. Reset the thermostat to desired 1. Preheat at 200°F for 30 minutes. Allow a minimum of 30 minutes for preheating temperature. before loading the banquet cart with product. After the cart has been completely filled with product, check to make certain the doors are securely closed, and reset the thermostat to to the 2. Load the cart with hot food only.
O P E R AT I O N GENERAL HOLDING GUIDELINES Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
CARE AND CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES CLEANING AGENTS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
CARE AND CLEANING T H O R O U G H LY C L E A N T H E U N I T D A I LY The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1. Disconnect unit from power source, and let cool. 2. Remove all detachable items such as plate carriers, shelves and side racks. Clean these items separately with a good grease solvent or commercial detergent. Rinse well and dry. 3.
S A N I TAT I O N Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer.
MAINTENANCE T H E R M O S TAT A C C U R A C Y The electronic thermostat is a precise instrument and is designed to offer trouble free service. If you suspect the temperature inside the holding compartment does not match the temperature indicated on the digital display, follow the instructions listed below. 1. Check to make certain the unit voltage matches the power source. A power source less than that required to operate the unit will result in inaccurate temperatures. 2.
SERVICE TROUBLESHOOTING - MANUAL CONTROL Error Code E-10 E-11 E-30 Description/Results Possible Cause Service Required Air Sensor Fault (shorted) Air sensor is shorted. Inoperative Unit Air sensor defective? Test air sensor by placing sensor in ice water bath 32°F (0°C) and using an ohmmeter set on the ohm scale. The reading should be 100 ohms resistance. If it is more than 2 ohms higher or lower, sensor needs to be replaced. If Ohm reading is 100, replace display.
SERVICE S E R V I C E PA R T S L I S T Description . . . . . . . . . . . . . . .1000-BQ2/96 Qty . . .1000-BQ2/128 Qty . .1000-BQ2/192 Qty Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5006725 . . . . . . . . . . . . . . . . . . .5006825 . . . . . . . . . . . . . . . . . . .5006797 Panel overlay LH . . . . . . . . . . . . . . . . . . . . . . . . . .PE-27940 . . . . . . . . . . . . . . . . . .PE-27940 . . . . . . . . . . . . . . . . .PE-27940 Panel overlay RH . . . . . . . . . . .
SERVICE Cable Heating Replacement Service Kit . . .No. 4880 1000-BQ2/ 96 (125V) requires one (1) kit (129' of cable) 1000-BQ2/ 192 (125V) requires one (1) kit for one (1) cavity or two (2) kits for both cavities (129' of cable per cavity) CB-3045 CR-3226 IN-3488 BU-3105 BU-3106 SL-3063 TA-3540 ST-2439 NU-2215 Cable Heating Element . . . . . . . . . . . . . . . . . . . . . . . . . .134 feet Ring Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Insulation Corner . .
SERVICE Control Panel PE-27940 Door Gasket GS-27879 Door Handle HD-2566 Shelves SH-2835 Caster, rigid CS-2042 Caster, swivel/brake CS-2231 17
SERVICE Temperature Probe PR-34494 Stud for Clip Support ST-2547 Sensor Block Mount BK-27878 Supports, Top Clip 11542 Sensor Guard 1008272 Shelf Slide 1061 Supports, Bottom Clip 11541 Door Vents 18
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TRANSPORTATION DAMAGE and CLAIMS ® All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
