Operating instructions

Table of Contents - QC-100
1.0 GENERAL INFORMATION & INSTALLATION PAGE
1.1 Introduction 1
1.2 Scope of the Manual 1
1.3 Equipment Description 1
1.4 Equipment Supplied 1
1.5 Receipt and Unpacking 4
1.6 Installation 4
1.6.1 . . Site Selection 4
1.6.2 . . Installation Requirements 4
1.6.3 . . Door Seal 4
1.6.4 . . Drain Hose 4
1.6.5 . . Remote Condensing Unit Guidelines 4
1.6.6 . . Electrical 5
2.0 CONTROL SET-UP & OPERATION PAGE
2.1 Start-Up Procedures 6
2.2 Set-Up 6
2.3 Start-Up Test 7
2.4 Sequence of Control Operation 7
2.5 Main Menu 9
2.5.1 . . Hold Mode 9
2.5.2 . . Open Door 9
2.6 Operation With Food Product 9
2.7 Shut-Down Procedure 10
2.8 Hardware Notes 11
3.0 CLEANING & MAINTENANCE PAGE
3.1 Introduction 12
3.2 Interior Cleaning 12
3.3 Exterior Cleaning 12
3.4 Roll-In Cart 12
3.5 Compressor & Condenser Maintenance 13
4.0 CONTROL & COMPONENT
PARTS IDENTIFICATION PAGE
4.1 Control & Electrical Parts List 14
4.2 Probes and Sensors 14
4.3 Refrigeration Parts List 16
4.4 — Cabinet and Miscellaneous Parts 16
5.0 DIAGNOSTIC & REPAIR PROCEDURE PAGE
5.1 Introduction 17
5.2 Control Diagnosis 17
5.2.1 . . Solenoid Check 17
5.2.2 . . Fan Check 17
5.2.3 . . Defrost Heater Check 17
5.2.4 . . Condensing Unit Check 17
5.2.5 . . Cooling Test 17
5.3 Condensing Units 18
5.3.1 . . Control Cable Connections 18
5.3.2 . . Condensing Unit Fuses 18
5.4 Fans, Heaters, Solenoids 18
6.0 TROUBLESHOOTING PAGE
— REFRIGERATION 19
— CONTROL 20
TRANSPORTATION DAMAGE & CLAIMS 27
ALTO-SHAAM LIMITED WARRANTY 27
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I —
quickchiller
®
Processing Refrigeration System
INSTALLATION & MAINTENANCE MANUAL
LIST OF TABLES
PAGE
1.4.1 LEADING PARTICULARS 1
2.4.1 CONTROL MODE OVERVIEW 8
2.4.2 EVAPORATOR FAN, DOOR HEATER &
CONDENSING UNIT OPERATION 8
AT-A-GLANCE CONTROL SETTINGS 11
LIST OF ILLUSTRATIONS
PAGE
FIG. 1.0 QUICKCHILLER ASSEMBLY DRAWING 2
FIG. 1.1 QUICKCHILLER ASSEMBLY DRAWING - REMOTE 3
FIG. 1.6.4 PLUMBING 5
FIG. 1.6.6 ELECTRICAL LOCATION 6
FIG. 2.1.3 MICROPROCESSOR CONTROL 7
FIG. 2.8 CPU BOARD DIP SWITCH LOCATION 10
FIG. 4.1 CPU ENCLOSURE 15
RELAY BOARD 21
ELECTRICAL SCHEMATIC (SELF CONTAINED)22
ELECTRICAL SCHEMATIC (REMOTE)23
ELECTRICAL SCHEMATIC (WATER COOLED)24
REFRIGERATION SCHEMATIC (SELF CONTAINED)25
REFRIGERATION SCHEMATIC (
REMOTE)26
For complete operational instructions see
Quickchiller™ Operating Procedure Guide — Publication Number 265