PROCESSING FREEZER / CHILLER / REFRIGERATION SYSTEM Model: QC-3 QC-20 QC-40 QC-50 QC-50 REMOTE QC-100 QC-100 REMOTE QC-100 QC-40 • INSTALLATION • OPERATION QC-20 • MAINTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 u . s . a . www.alto-shaam.com printed in u.s.a.
Delivery.............................................................................. 1 Unpacking.......................................................................... 1 Safety Procedures and Precautions.................................... 2 Installation Site Installation............................................................. 3 Clearance Requirements............................................... 3 Installation Requirements.............................................. 4 Water Drainage...........
DELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
INSTALLATION DANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. CAUTION TO PREVENT PERSONAL INJURY, USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. SITE INSTALLATION Position the Quickchiller to allow sufficient air ventilation through the condensing unit(s).
INSTALLATION SITE INSTALLATION INS T A L L A T I O N REQ UIREMENTS The model QC-3 is a counter mounted unit and must be sealed to the counter with a NSF listed silicone sealant. For all other models, install the appliance on a smooth and level floor surface. Use the adjustable cabinet legs to level the Quickchiller. Adjust from front-to-back and from side-to-side with the use of a spirit level to evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square.
INSTALLATION SITE INSTALLATION T R OL L E Y GU I D E I N S T A L L A T I ON Trolley Guide Installation 1. Align each guide rail with the holes located under the cabinet. 2. Loosely fasten each guide rail with a washer, lock washer and bolt. 3. Push the roll-in cart (trolley) into the Quickchiller, center the cart right-to-left, and close the door. 4. Slide both guide rails toward the center of the Quickchiller until they make contact with the roll-in cart.
I N S TT AILTLLAET I O N S IUTBE TI INTSLTEA L L A T I O N QC-3 28" (711mm) 26-1/2" (673mm) 29-3/4" (756mm) 54-3/4" (1391mm) 5-1/4" (133mm) Electrical Connection 29-3/4" (756mm) 28-1/2" (724mm) 34" (864mm) 14-3/4" (375mm) 3" (76mm) WEIG HT net : 350 lb (159 kg) carton dimensions : ship : (l 405 lb (184 kg) PR O DUCT\PA N CA PA CITY Approximately 36 lb (16 kg) x w x h) 40" x 34" x 43" (1016mm x 864mm x 1092mm) R EFRI G E R AT I O N R404a Refrigerant One (1) 3/4 hp Condensing Unit: 3,810 BTU's
I N S TT AILTLLAET I O N S IUTBE TI INTSLTEA L L A T I O N 38" (965mm) 20-1/4" (514mm) 16-1/4" (413mmm) 49-1/2" (1257mm) 51-1/4" (1302mm) QC-20 52-1/2" (1334mm) 30-1/2" (774mm) 17" (431mm) 42-1/2" (1079mm) Electrical Connection 34" (864mm) 36-1/2" (927mm) 36-1/8" (918mm) Evaporator Pan 6" (152mm) WEIG HT net : 601 lb (273 kg) carton dimensions : ( l ship : 665 lb (302 kg) x w x h) 64" x 45" x 45" (1626mm x 1143mm x 1143mm) R EFRI G E R AT I O N R404a Refrigerant One (1) 1 hp Condensin
I N S TT AILTLLAET I O N S IUTBE TI INTSLTEA L L A T I O N 64" (1626mm) 39-7/8" (1013mm) QC-40 38-1/2" (978mm) 39-7/8" (1013mm) 13-1/2" (343mm) 1-1/2" (38mm) 35-3/8" (899mm) 70-1/4" (1784mm) 64-1/4" (1632mm) ALTO SHAAM 6" (152mm) WEIG HT net : 676 lb (307 kg) carton dimensions : ship : (l 977 lb (443 kg) PR O DUCT\PA N CA PA CITY Approximately 144 lb (65 kg) x w x h) 44" x 47" x 79" (1118mm x 1194mm x 2007mm) R EFRI G E R AT I O N volume maximum : 90 quarts full - size pans : Twelv
I N S TT AILTLLAET I O N S IUTBE TI INTSLTEA L L A T I O N QC-50 QC-50 Remote 41-1/8" (1045mm) 35-1/2" (902mm) 51" (1295mm) 9" (229mm) 20-1/4" (514mm) ELECTRICAL CONNECTION 65-1/2" 1664mm) 8" (229mm) ADJUSTABLE 41-5/8" (1057mm)* * Door opening * Door opening condenser 557 lb (253 kg) 202 lb (92 kg) 120 lb (54 kg) 862 lb (391 kg) 302 lb (137 kg) 150 lb (68 kg) crated dimensions : ( l x w x h ) 48" x 55-1/4" x 70-1/4" (1219mm x 1397mm x 1778mm) shipping 35-3/16" (893mm) Width: 28-1/8" (714mm) 3
I N S TT AILTLLAET I O N S IUTBE TI INTSLTEA L L A T I O N QC-100 QC-100 Remote 41-1/8" (1045mm) 35-1/2" (902mm) ELECTRICAL CONNECTION 9" (229mm) 20-1/4" (641mm) 9" (229mm) ADJUSTABLE 83-1/4" (2089mm) 58-1/2" (1486mm)* 93-1/2" (2375mm) 35-1/2" (902mm) 27-3/4" (705mm)* ADJUSTABLE 58-1/2" (1486mm)* DOOR NOT SHOWN FOR CLARITY 8" (203mm) * Door opening * Door opening 30-1/2" (775mm) cabinet 902 lb (409 kg) 250 lb (113 kg) 120 lb (54 kg) 1200 (544 kg) 380 lb (172 kg) 161 lb (73 kg) carton dim
I N S TT AILTLLAET I O N SU O PB TIO T INTSL EA N D A C C E S S O R I E S MODEL > QC-50 QC-20 QC-40 QC-50 Casters, 5" (127mm) 5005674 5005674 5005674 — — — Prechill Sealing Strip — — — 5008856 5008856 5008856 5008856 Remote Condenser Package — — — — RE-27870 — RE-34217 UN-27964 UN-27968 — — — — UN-27970 UN-27970 — — UN-27970 UN-27970 Roll-In Pan Cart (Trolley) remote QC-100 QC-100 QC-3 remote — — — — UN-27964 UN-27968 — — Weather Protective Enclosure — — — — H
I N S TT AILTLLAET I O N SU E LE BCTTIR TILCEA L DANGER This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific Quickchiller model. For supply connections, locate the wire size listed in this manual.
OPE TR I TALTEI O N O P ER A TI NG INT RO DUCT IO N The Alto-Shaam ® Quickchiller ™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state. This process provides enhanced safety, longer storage life and better production efficiency.
OPE TR I TALTEI O N CHILL PROCESSING CYCLES QUICKCHILLER OPERATION MODES The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life. Cold air is evenly directed across each pan from the control side of every Quickchiller model to assure rapid cooling.
OPE TR I TALTEI O N ADDITIONAL INFORMATION FAN OPERATION ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods. During the initial cooling of the Quickchiller, an evaporator fan delay system will prevent the chilling fans from engaging until the evaporator coil temperature is below 30°F (-1°C). The fans will continue to run until the evaporator coil temperature is above 60°F (16°C).
OPE TR I TALTEI O N CONT ROL PANEL ID ENT IFICAT ION A on / off power button . B SOFT CHILL … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C). Soft Chill is recommended for less dense food items that chill quickly. The mode automatically converts to a refrigerated holding temperature at the end of the chill cycle.
OPE TR I TALTEI O N SU B AB SIC TIT OLPEE R A T I O N MANUAL OPERATION tarting from the S power key on . 1. off position, press the The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. 2. Press the desired mode key. Mode will operate at last settings entered. a. oft Chill - Select Soft Chill for less dense S items such as fish or vegetables. b.
OPE TR I TALTEI O N SU A DB V ATNI C TL EE D OPERATION The date and time will appear in the display when the unit is off. When the unit is turned on, the screen will read: “SELECT MODE OR PRESS START TO SELECT PRESET” To initiate any Quickchiller operating mode, power must initially start from the off position or an operating mode must be halted by pressing the START/STOP key so that the SELECTION SCREEN appears on the display.
OPE TR I TALTEI O N SU A DB V ATNI C TL EE D OPERATION QUICK FREE ZE , HAR D CHILL, SOFT CHILL MANUAL OPERATION 1. tarting from the S power key on . off position, press the The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. 2. Press the desired mode key. The display will give an overview of the current set-temperatures for the mode.
OPERATION ADVANCED OPERATION PR E SET P R O G R A M O PER A T IO N P ROGRAM M I NG P RE SE TS 1. S tarting from the off position, press the power key on . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors. 1. S tarting from the off position, press the power key on . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display.
OPE TR I TALTEI O N SU A DB V ATNI C TL EE D OPERATION USER SETTINGS 6. °F/°C - Fahrenheit/Celsius The display will indicate a choice between Celsius CHANGING USER SETTINGS and Fahrenheit for Quickchiller temperature display Starting from the off position, press the power key readings. Press the right4 or left3 arrow key to on . The Alto-Shaam name will illuminate and the toggle the setting. SELECTION SCREEN will appear on the display. 7.
OPE TR I TALTEI O N FOOD PROBE USE USER INFORMATION Unpacking Food Probes 1. Cut and remove the plastic ties keeping the probe cables coiled during shipment. When removing the ties, exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires. 2. Uncoil the probe cables and insert the metal portion of each probe into the bracket mounted on the inside of the cabinet.
OPE TR I TALTEI O N SO F UO B DT IHTALN ED L I N G G U I D E L I N E S PR OD UCT C O VERING P ORTI ONI NG & P ACKAGI N G To maintain sanitation control when loading the Quickchiller, foods should be above 140°F (60°C) and should be tightly covered. A tight cover is an important part of proper chilling methods and must be used to prevent the possibility of accidental contamination by airborne bacteria. 1.
OPE TR I TALTEI O N Q U ICK CHI L L ER PA N CA PA CIT Y: The following Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function. Additional pans can be accommodated only when using the Quickchiller for holding at a refrigerated temperature or at a maintenance temperature for frozen food. DO NOT OVERLOAD THE QUICKCHILLER FOR THE PROCESSING FUNCTION. QUICKCHILLER PAN CAPACITY CHART chiller no .
OPE TR I TALTEI O N THE FOLLOWING CHART OF PORTION SIZES AND SERVING CAPACITY PER PAN IS PROVIDED AS A GENERAL REFERENCE ONLY.
CARE AN TD ITL CE LEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, CLEANING AGENTS Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not or inappropriate chemicals can completely destroy the contain quaternary salts.
CARE AN TD ITL CE LEANING INTERIOR CLEANING PROBE CLEANING PROCEDURES Remove the roll-in cart (trolley) from cart equipped models. Open the quickchiller door to warm the interior of the cabinet. 1. Remove all food soil from probes between loads and at the end of each production shift. Wipe entire probe, cable assembly, and probe holding door bracket with warm detergent solution and a clean cloth. 2. Remove detergent by wiping each probe, cable, and bracket with clean rinse water and a cloth. 3.
TROUBL TE I TSLHEO O T I N G C O N T R O L ERROR DI SPL AYS control display action required Real Time Clock Bad This is likely caused by the unit having been unplugged for an extended amount of time. The data stored in the Real-Time Clock has been reset to the factory default values. Contact service if problem persists. E-60: REAL TIME CLOCK DEFAULTS LOADED, VERIFY CORRECT TIME, POWER CYCLE UNIT TO CLEAR THIS MESSAGE. Real Time Clock Not Detected Real Time Clock not detected.
SE TR I TVLI E CE MODEL: QC-3 CONTROL rm 3 relay circuit breaker BA-34021 SW-34152 contactor PCCC58 fuse , 15 AMP FU-3775 rm 1 relay rm 2 BA-34009 fuse block FU-3772 relay BA-34010 power supply board BA-33554 Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 29.
SE TR I TVLI E CE MODEL: QC-3 COIL defrost air sensor heater 5009220 side rack , left - hand fan terminator CR-33387 txv valve CB-33389 evaporator coil VA-34216 evaporator coil sensor 14285 coil fan motor MO-33385 Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 30.
SE TR I TVLI E CE MODEL: QC-20 CONTROL circuit breaker SW-34152 contactor PCCC58 BA-34021 fuse , 15 AMP rm 2 rm 1 rm 3 relay relay BA-34009 relay BA-34010 power supply fuse block FU-3775 FU-3772 board BA-33554 Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 31.
SE TR I TVLI E CE MODEL: QC-20 COIL (2) VA-33972 VA-33932 txv valve air sensor 5009220 evaporator evaporator coil fan coil motor MO-33385 defrost heater EL-34046 evaporator coil fan Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 32.
SE TR I TVLI E CE MODEL: QC-20 CONDENSER control box control box drawer control box rail rail pressure switch condensate pan ( not shown ) Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 33.
SE TR I TVLI E CE MODEL: QC-40 Defrost Heater - CB-34199 Evaporator Coil Coil Sensor - SN-33541 Defrost Terminator Drain Heater - CB-34199 Evaporator Fan Motors - RWEM31 Drain Pan Heater - PN-27799 TXV Valve - RWEV42 Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 34.
SE TR I TVLI E CE MODEL: QC-40 CONTROL power supply board BA-33554 control board (QC-40/50/100) 5006727 rm 3 rm 2 relay BA-34021 relay BA-34010 rm 1 relay BA-34009 Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 35.
SE TR I TVLI E CE MODEL: QC-50, QC-100 CONTROL power supply board BA-33554 rm 2 relay BA-34010 rm 1 relay BA-34009 rm 3 relay BA-34021 terminal block Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 36.
SE TR I TVLI E CE MODEL: QC-100 COIL defrost terminators CR-33387 txv valve VA-34128 ( qc -50) RWEV48 ( qc -100) defrost heaters EL-34268 Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 37.
SE TR I TVLI E CE MODEL: QC-50, QC-100 BREAKER circuit breaker , SW-34153 SW-34154 (QC-100 SW-34153 (QC-100 SW-34152 (QC-100 50 amp (QC-50) - 208-240V, 1PH) - 208-240V, 3PH) - 380-415V, 3PH) MODEL: QC-50, QC-100 FAN F an MO-27182 Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 38.
SE TR I TVLI E CE MODEL: QC-50 Remote Coil Sensor Terminal Switches Defrost Heater Drain Heater Cavity Air Sensor Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 39.
SE TR I TVLI E CE MODEL: QC-50, QC-100 REMOTE Remote condensor connection Circuit Breaker Connect wires to condensing unit solenoid here. Low Side Connection High Side Connection Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 40.
SE TR I TVLI E CE MODEL: QC-3 WIRING MODEL: QC-20 WIRING Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 41.
SE TR I TVLI E CE MODEL: QC-40 WIRING Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 42.
SE TR I TVLI E CE MODEL: QC-50 WIRING 1PH 3PH Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 43.
SE TR I TVLI E CE MODEL: QC-100 WIRING 1PH 3PH Part numbers and drawings are subject to change without notice. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 44.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 45.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 4466.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 4477.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 4488.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 4499.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 5500.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 5511.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 5522.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 5533.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 5544.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 5555.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 5566.
Q U I CQ KU C IHCI K L LCEHRI L•L E MRA N • UI N ES L TDA’LI N LA S T IAOLN L /AOTPI O EN R /AUTTI O I LN I S/ S AE TR I OVNI C / EENM TR AE NT UIAELN • • 5577.
TRANSPORTATION DAMAGE and CLAIMS 1. 2. 3. 4. 5. 6. 7. 8. All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
