GAS FRYER FryTech Series ASF-60G In & Out Gas Fryer • Installation • Operation • Maintenance W164 n9221 Water Street • p.O. box 450 • menomonee falls, Wisconsin 53052-0450 USa PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com printed in u.s.a.
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions . . . . . . . . . . . . . . . . . . . 2 Cleaning Daily Cleaning & Maintenance . . . . . . . . . . . . . . . . . . 24 Boil-Out Instructions . . . . . . . . . . . . . .
dELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
installation SAFETY PROCEdURES ANd PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. dANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
installation A S F - 6 0 S pecifications dIMENSIONS EXTERIOR (H standard accessories x W x D) 44-3/8" x 15" x 35-7/16" (1126mm x 381mm x 900mm) SHORTENING/OIL: 62 lb (28 kg) MAXIMUM LOAD CAPACITY: 8 lb (4 kg) MAXIMUM OPTIONS Frypot Cover WEIGHT EST NET WEIGHT SHIP WEIGHT WITHOUT LIFTS 248 lb (113 kg) 330 lb (150 kg) WITH LIFTS 265 lb (120 kg) CARTON DIMENSIONS BS-35214 Brush Set (one 2-brush set included as standard) scrub brush BH-28693 straight brush BH-28691 CAPACITY (L x W x H) Baske
installation dANGER dANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT.
installation SITE INSTALLATION 1. It is the responsibility of the installer to verify that this installation is in compliance with the specifications listed in this manual and with local code requirements. 2. Hood installation is required. 3. Both cooking and cleaning functions require unobstructed access. The frypots, control panels, and front access doors must be maintained free from obstruction. The front access door and back panel must be accessible for service and maintenance. 4.
installation ventilation dANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96. 1.
installation gas specifications The Alto-Shaam open gas fryer has been set to operate with either natural gas or propane as indicated on the fryer identification name plate. dANGER CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PROPERTY DAMAGE. WARNING TO AVOID SERIOUS PERSONAL INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard Z223.
installation gas specifications dANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. Use an approved INCORRECT CORRECT gas pipe sealant at all external threaded connections, gas piping used on gas connections must avoid sharp bends that may restrict the flow of gas to the appliance. If the connected pressure exceeds 14.0" W.C. (3.5 kPa) for propane and 11.0" W.C. (2.
installation restraint re q uirements - mo b ile e q uipment The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply: 1. Casters must be a maximum height of 4-inches (102mm).
installation electrical re q uirements dANGER dANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. An electrical wiring diagram is located in the fryer kettle.
operation operation oil / shortening re q uirements OIL/SHORTENING REQUIREMENTS Each ASF-60G frypot requires 62-pounds (28 kg) of oil or shortening. Use only quality, high-grade oil/shortening in the fryer. The high moisture content of lower grade shortening will result in excessive foaming and boil over. The cold oil/shortening level requirement for the fryer is indicated below. CAUTION Cold oil or shortening expands as the temperature increases.
operation start up & general operation dANGER with a hi-limit safety shutoff that will disengage the control if the frying compound temperature in the frypot would ever exceed 406°F (208°C). The LED will display “HI”, the heat will shut off, the timer will be cancelled, and a constant alarm will sound. In this event, allow the frying compound temperature to drop below 375°F (191°C). Open the front access door and press the OIL HI-LIMIT RESET button for a period of 3 seconds to restart the control.
operation panel i d entification 1 2 3 4 5 6 7 8 9 1. 2. 3. 4. 5. 6. LED display Hold indicator Heat indicator Melt cycle indicator Program indicator PRODUCT KEY INDICATOR LIGHTS: Illuminate during active cook cycle or programming mode. Feature keys 7. PREPROGRAMMED PRODUCT KEYS: Press to start a cook cycle. Also used in programming. REPLACEABLE MENU STRIP: Make menu changes quickly and easily. 8. PROGRAMMING CENTER: Easy cell phone-like programming.
operation operating the control Start a Cook Cycle Press any product key to start a cook cycle. If the key is programmed, the cooking time will be displayed and will immediately start to count down in minutes and seconds. DONE will display when the cook cycle has ended. The pressure solenoid will also close if programmed to do so, or a basket lift will lower if so equipped. If DONE is displayed immediately and the unit starts to beep, the product key being pressed is not programmed.
operation Boil Mode b oil out mo d e CAUTION: THE USER MUST CONSULT AND FOLLOW THE GUIDELINES FOR CLEANING AND BOILING OF THE FRY POTS. The boil function accurately maintains the fryer temperature at 190°F (88°C) to assist in the cleaning of fry vats. To start the boil process, turn the appliance OFF. Empty the fry vat of shortening. Once the vat is emptied of shortening and refilled with cold water, the controller and fryer may now go into boil mode. The fry vat must be below a temperature of 200°F (93.
operation pro d uct counts To Check Product Counts : press and hold the P key for 3 seconds. COUNTS will be displayed. Press the P key. PROD 1 will be displayed then the number of cooks that were completed on that key. To see the number for each key, continue to press the P key and each product will display PROD X then the number of cooks. Resetting the Product Counts : Once you go through all keys, the display will show CLRPROD then NO. Use the left and right arrow keys to toggle between YES and NO.
operation Display d escriptions ( continue d ) Operating Instructions Controller is in Operating Mode. Actual vat temperature is more than 10 degrees below the programmed vat temperature. Controller’s probe is either open or shorted. Display will be accompanied with an audible alarm if shorted. Check or replace the probe. Controller is in Product Key Programming Standby mode. Controller is in System Programming Standby Mode. Stage cooking temperature. Controller is in Fahrenheit or Celsius Programming Mode.
operation pro d uct key programming ( continue d ) Depending on model, you can either press the P key to change all programmable settings or you can scroll using the arrow keys to any of the specific options. Type in 1 7 2 4 using the product keys. Press the P key. Press the P key. All product key LEDs will light up. Press the P key. SET PRODUCT DISPLAY NAME. NAME will be dis- want to program. Press the P key. played then the actual product name.
operation pro d uct key programming ( continue d ) Either press another product key to program and repeat the programming instructions, or continue by pressing the down arrow key. SET GLOBAL TEMPERATURE. Press the P key. SET TEMP, then Actual Temp will be displayed. To change, use the number keys and then press the P key. OR NOTE: If you have a two-probe unit, the display will show SETTEMPL (Left) and then SETTEMPR (Right). You will have the option to change the temperature on both sides.
operation system programming ENTER SYSTEM PROGRAMMING MODE. SYSTEM CODE (left C, left B, left B, right B) MANAGER Press and hold the P key for 3 seconds. Type in left C, left B, left B, right B using the product keys. Press the P key. Press the down arrow key. PROGRAM will be displayed. Press the P key. Press the P key. SET APPLIANCE MODE. Use the left and/or right arrow keys to choose Gas, Electric or Generic. Press the P key. SET CONTROL TYPE.
operation programming custom product and action alarm names to the libary ENTER LIBRARY PROGRAMMING MODE. Press and hold the P key for 3 seconds. SYSTEM CODE (left C, left B, left B, right B) MANAGER Press the down arrow key. Type in 3 2 2 8 using the product keys. Press the P key. Press the down arrow key to select either PRODLIBR OR ALRMLIBR. A flashing dash will be displayed. Press the SCAN key and use the product keys to spell a new word.
operation ALL SUGGESTEd FRYING TIMES ARE bASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results. SU G G ES T Ed FR Y ING T IMES PROGRAM KEYS iteM Minutes teMperAture DisplAy 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3.
operation ALL SUGGESTEd FRYING TIMES ARE bASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results.
C leaning d aily cleaning & maintenance dANGER dANGER TO AVOID SERIOUS PERSONAL INJURY DO NOT STAND ON THE FRYER OR FRYER COVER. THE FRYER COVER IS DESIGNED TO HOLD A MAXIMUM OF 10-POUNDS (4,5 KG) OF WEIGHT. dISCONNECT UNIT FROM POWER SOURCE bEFORE CLEANING OR SERVICING. THOROUGHLY CLEAN dAILY The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1.
cleaning b oil - out proce d ure NOTE: Perform an initial boil-out to clean and NOTE: Manual Boil-Out can only be performed sanitize the fryer before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not only to maintain fryer efficiency, but also to provide the highest product quality.
C leaning b oil - out proce d ure CAUTION KEEP A CONTAINER OF COLD WATER ON HAND DURING BOIL-OUT IN CASE OF BOIL-OVER. IF BOIL-OVER IS IMMINENT, IMMEDIATELY POUR COLD WATER INTO FRYPOT TO QUICKLY REDUCE SOLUTION TEMPERATURE. TURN OFF MASTER POWER SWITCH AND ALLOW SOLUTION TO COOL. WHEN THE SOLUTION HAS COOLED, RE-ENTER THE BOILOUT MODE. 6. Add boil out solution. Carefully follow the manufacturer’s directions for mixing the boil-out solution. 7.
service control trou b leshooting PROBLEM No power CAUSE Circuit breaker OFF Appliance not plugged in Defective 24VAC transformer No sound Button problem PROBE is displayed Inoperable speaker Inoperable key Defective temperature probe Probe not plugged in Defective temperature probe Defective element, relay, contactor or gas valve Defective controller Reading wrong temperature Not heating SOLUTION Check and reset Plug in cord Replace transformer Replace controller Replace controller Replace controller
service CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. dANGER dISCONNECT UNIT FROM POWER SOURCE bEFORE CLEANING OR SERVICING. CAUTION IT IS RECOMMENDED THIS APPLIANCE BE INSPECTED BY A QUALIFIED SERVICE TECHNICIAN AT REGULAR INTERVALS AS PART OF A STANDARD KITCHEN MAINTENANCE PROGRAM. eXTended limiTed frypOT WarranTy Alto-Shaam, Inc.
service ASF-60G - In & Out 7 11 8 9 1 2 10 3 4 6 5 REAR 90.
service ASF-60G Kettle Assembly – 5009482 shown 1 27 2 26 25 24 3 23 22 4 5 21 6 7 20 QTY 8 9 ITEM P/N DESCRIPTION 1 5009432 Kettle 1 2 CP-29478 Cap, 1/2" NPT 1 3 SA-27005 Seal, Gas Burner 1 4 BN-34226 Burner, HE Gas Fryer 1 5 NU-29475 Nut, 1/4"-20 KEPS 16 6 1012657 Guard, Drip Combustion Fan 1 7 SA-27006 Seal, Fan Burner 1 8 FA-34232 Fan, Gas Fryer, 120V 9 NU-27851 Nut, Hex, 5mm with Star Washer 4 10 VA-27068 Valve, Venturi 1 11 HO-28689 Hose, 1/2
service ASF-60G 120V electrical packages 1 2 5 3 6 7 1 4 4 WITHOUT LIFTS REFERENCE DRAWING 5014939 WITH REFEREN ITEM P/N DESCRIPTION Qty 1 SC-22766 Screw, M5 Pan Head 4 2 1013188 Lift Hole Cover Plate 2 3 NU-22289 Nut, M5 Hex 4 4 SW-33148 Switch, Snap Action 1 120V ELEC. LIFT PKG.
service control panel Assembly, ASF-60G – 5013197 ITEM DESCRIPTION P/N 1 Nut, #8-32 UNC KEPS ZP NU-26526 8 2 1/2" Self Adhesive Gasket 3ft GS-2019 1 QTY 3 Control, ASF-60 In & Out, 10 Button CC-34996 1 4 Weldment, Control Panel 15" 5013196 1 5 Bracket, Controller Support 1011993 1 6* Cable Harness Control CB-34999 1 3 1 2 shown 4 5 valve drain Assembly, ASF-60G – 5014881 ITEM DESCRIPTION P/N 1 Handle, Vinyl Slip-on SL-29640 1 2 Drain Valve Handle 1013117 1 3 Scr
service Electrical Assembly, 120V – ASF-60G 2 6 8 9 10 11 7 1 5 12 2 13 21 3 14 13 20 15 4 19 18 17 16 120V CONFIGURATION REFERENCE DRAWING 5014823 ITEM P/N DESCRIPTION ITEM P/N DESCRIPTION * 77450 120V Wiring Diagram Qty 1 16 HD-26792 Handle Qty 1 1 1013069 120V Electrical Box 1 17 TT-34245 Thermostat, Hi-Limit 1 * 1013070 Electrical Box Cover 1 18 LT-34280 Light, Ignition Alarm 1 2 SC-22766 Screw, M5 4 19 NU-2187 Nut, Acorn #18-8 2 3 SC-2254 Scr
TRANSPORTATION DAMAGE and CLAIMS 1. 2. 3. 4. 5. 6. 7. 8. All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
