Hot Food Drop-In Wells Electric Models: 100-HW/D4/D6/D443/D643 100-HWLF/D4/D6 200-HW/D4/D6 200-HWLF/D4/D6 300-HW/D4/D6/D443/D643 300-HWLF/D4/d6 400-HW/D4/d6 400-HWLF/D4/d6 500-HW/D4/d6 500-HWlf/D4/d6 100-HW/D443 300-HW/D4 300-HW/D443 • Installation 500-HW/D4 Pans not included • Operation • Maintenance W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Procedures and Precautions . . . . . . . . . . . . . 2 Service Cable Replacement Service Kits . . . . . . . . . . . . 18 Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Installation Installation Requirements .
dElIVErY UnpackInG This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
saFEtY procEdUrEs and prEcaUtIons Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. danGEr Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
Installation danGEr caUtIon ImpROpeR InStaLLatIOn, aLteRatIOn, aDJUStment, SeRvICe, OR maIntenanCe COULD ReSULt In SeveRe InJURY, DeatH, OR CaUSe pROpeRtY Damage. metaL paRtS OF tHIS eQUIpment beCOme eXtRemeLY HOt WHen In OpeRatIOn. tO avOID bURnS, aLWaYS USe HanD pROteCtIOn WHen OpeRatIng tHIS appLIanCe. ReaD tHe InStaLLatIOn, OpeRatIng anD maIntenanCe InStRUCtIOnS tHOROUgHLY beFORe InStaLLIng OR SeRvICIng tHIS eQUIpment.
Installation Dime n s i o n s 100-HW/ D 4, D 6, D 443 22-3/16" (563mm) 15-1/16" (382mm) 12" (305mm) Well 12" (305mm) Well 12-3/8" (314mm) 6" (152mm) 13-13/16" (350mm) 5" (125mm) 8-3/16" (208mm) 15-1/16" (382mm) 2-9/16" (65mm) to electrical connection 6-3/16" (157mm) HW/D443 30-3/16" (765mm) 9-1/2" (241mm) 23-1/8" (586mm) 7-1/2" (190mm) HW/D4/D6 27-3-16" (691mm) Well HW/D6 20-3/16" (512mm) Well 2-9/16" (65mm) to electrical connection HW/D4 7" (175mm) Flexible water-tight tether 36" (91
Installation Dime n s i o n s 200-HW/ D 4 & 200-HW/ D6 HW/D6 HW/D4 7-1/2" (190mm) 9-1/2" (241mm) 6-3/16" (157mm) 8-3/16" (208mm) 27-13/16" (707mm) 24-13/16" (630mm) Well 5" (125mm) 23-1/8" (586mm) 20-3/16" (512mm) Well 22-3/16" (563mm) 26-9/16" (675mm) 7" (175mm) 2-9/16" (65mm) to electrical connection 13-15/16" (354mm) to electrical connection Electrical Cord 60" (1524mm) Flexible water-tight tether 36" (914mm) 12-3/8" (314mm) 6" (152mm) 6-3/8" (162mm) Control 4-5/16" (110mm) 5-5/16" (13
Installation Dime n s i o n s 300-HW/ D 4, D 6, D 443, D 643 HW/D643 7-1/2" (190mm) 9-1/2" (241mm) 6-3/16" (157mm) 8-3/16" (208mm) 6-3/16" (157mm) 8-3/16" (208mm) 29-13/16" (742mm) 20-1/2" (520mm) Flexible water-tight tether 36" (914mm) to electrical connection 12-3/8" (314mm) Electrical Cord 60" (1524mm) 6" (152mm) Control 4-5/16" (110mm) 5" (125mm) 5-5/16" (134mm) 6-3/8" (162mm) 30-3/16" (765mm) 40-15/16" (1039mm) 37-15/16" (962mm) Well 23-1/8" (586mm) 9-1/2" (241mm) 22-3/16" (563mm)
Installation Dime n s i o n s 400-HW/ D 4 & 400-HW/ D6 HW/D6 8-3/16" (208mm) 23-1/8" (586mm) 2-9/16" (65mm) to electrical connection 6-3/16" (157mm) 54" (1371mm) 50-15/16" (1294mm) Well 22-3/16" (563mm) 9-1/2" (241mm) 20-3/16" (512mm) Well HW/D4 7-1/2" (190mm) 27" (685mm) to electrical connection Electrical Cord 60" (1524mm) Flexible water-tight tether 36" (914mm) Control 5-3/8" (137mm) 4-5/16" (110mm) 9" (229mm) 11-3/8" (289mm) 6" (152mm) 5" (125mm) 10-5/8" (267mm) 52-11/16" (1338mm) 400-HW
Installation Dime n s i o n S • c a PAC I T Y 500-HW/ D 4 & 500-HW/ D6 HW/D4 HW/D6 64" (1625mm) Well 20-3/16" (512mm) Well 23-1/8" (586mm) 8-3/16" (208mm) 22-3/16" (563mm) 6-3/16" (157mm) 67" (1702mm) 9-1/2" (241mm) 2-9/16" (65mm) to electrical connection 7-1/2" (190mm) 33-1/2" (851mm) to electrical connection Flexible water-tight tether 36" (914mm) Electrical Cord 60" (1524mm) 5-3/8" (137mm) 4-5/16" (110mm) 9" (229mm) 5" (125mm) 11-3/8" (289mm) 6" (152mm) 10-5/8" (267mm) 65-3/4" (1670mm)
6" (152mm) Minimum Clearance Installation RO U G H C U T OP E N I N G S M OD EL COUNT ER TOP OPEN IN G CONTROL BOX OPENING 100-HW/D4 or D6 one pan 100-HWLF/D4 or D6 one pan 22-1/2" x 14-1/4" (572mm x 362mm) 5-1/4" x 4-1/2" x 12-3/8" (133mm x 114mm x 314mm) 100-HW/D443 or D643 one & one-thrid pan 29-1/2" x 14-1/4" (749mm x 362mm) 5-1/4" x 4-1/2" x 12-3/8" (133mm x 114mm x 314mm) 200-HW/D4 or D6 two pan 200-HWLF/D4 or D6 two pan 22-1/2" x 27" (572mm x 686mm) 5-1/4" x 4-1/2" x 12-3/8" (133mm x 114m
Installation r em ot e con trol h ou s in g m o u n t i n g i n s tr u c t i o n s 100-, 200- & 300-HW/HWLF* 400- & 500-HW/HWLF* PAN DIVIDER BARS #16019 FLEXIBLE WATERTIGHT TETHER FLEXIBLE WATERTIGHT TETHER Apply a food grade silicone along the outside edge of the hot well support flange. DECOR FACE SCREWS * shown with HW flange 1. 2. 3. 400-HW/HWLF or 500-HW/ HWLF: Cut a 9-1/8" x 4-1/2" (232mm x 114mm) opening in the location where the control is to be positioned.
Installation E L E CTR I CAL CONN E CT I ON 1. A n identification tag is permanently mounted on the appliance. 2. T his appliance is equipped with a three-prong grounding plug. For your protection against shock hazard this appliance should be plugged directly into a properly grounded threeprong receptacle. Do not cut or remove the grounding prong from this plug. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency.
Installation E L E CTR I CAL s p e c ifi c a t i o n s Refer to wire diagram sent with unit. EL EC TR IC A L • 1 00 -H W /HW LF voltage 120 phase cycle / hz amps 1 50/60 4.8 kW PLUG CONFIGURATION 0.6 nema 5-15 p 15 a -125 v plug EL EC TR IC A L • 2 00 -H W /HW LF voltage phase cycle / hz amps kW PLUG CONFIGURATION 120 1 50/60 10.6 1.3 nema 5-15 p 15 a -125 v plug 208 240 1 1 50/60 50/60 4.6 5.3 1.0 1.3 nema 6-15 p 15 a -250 v plug 230 1 50/60 5.1 1.
OP E RAT I N G I NSTR U CT I ONS 1. DO NOT ADD WATER TO HOT WELL Halo Heat ® hot wells maintain a constant and gentle temperature. Adding water is not recommended since water will accelerate the deterioration of the product and may damage the unit voiding the warranty. 2. PLACE PAN DIVIDERS and EMPTY PANS IN THE wells note: No matter what type of pan configuration chosen, pan separator bars or divider bars must be used to close all gaps between pans, and all gaps between the pans and the edges of the wells.
ge n e r a l h o l d i n g gui d e l i n e s Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
clEanInG and prEVEntatIVE MaIntEnancE protEctInG staInlEss stEEl sUrFacEs It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, clEanInG aGEnts Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not or inappropriate chemicals can completely destroy the contain quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel surfaces.
care and Cleaning The cleanliness and appearance of this appliance will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. danGEr dIsconnEct UnIt FroM poWEr soUrcE BEForE clEanInG or sErVIcInG. NOTE: Always allow the appliance to cool before cleaning. CLEAN THE appliance DAILY. danGEr at nO tIme SHOULD tHe InteRIOR OR eXteRIOR be Steam CLeaneD, HOSeD DOWn, OR FLOODeD WItH WateR OR LIQUID SOLUtIOn OF anY KInD.
Sanitation Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer. Most food imparts its own particular aroma and many foods also absorb existing odors.
Se r vi c e danGEr caUtIon tHIS SeCtIOn IS pROvIDeD FOR tHe aSSIStanCe OF QUaLIFIeD SeRvICe teCHnICIanS OnLY anD IS nOt IntenDeD FOR USe bY UntRaIneD OR UnaUtHORIZeD SeRvICe peRSOnneL. dIsconnEct UnIt FroM poWEr soUrcE BEForE clEanInG or sErVIcInG. CALIBRATION PROCEDURES Every unit is calibrated at the factory. Only a qualified service technician should calibrate the unit in the field if necessary.
Se r vi c e 8 9 1 2 3 4 10 5 6 7 Pa r t n u m b e r s a n d dr a wi n g s a r e s u b j e c t t o c h a n g e wi t h o u t n o t i c e .
Refer to wire diagram sent with unit for most current version MN-28756 (Rev.
Refer to wire diagram sent with unit for most current version MN-28756 (Rev.
Refer to wire diagram sent with unit for most current version For models built prior to 5/13/13 MN-28756 (Rev.
Refer to wire diagram sent with unit for most current version MN-28756 (Rev.
Refer to wire diagram sent with unit for most current version For models built prior to 5/13/13 MN-28756 (Rev.
Refer to wire diagram sent with unit for most current version MN-28756 (Rev.
Refer to wire diagram sent with unit for most current version MN-28756 (Rev.
TRANSPORTATION DAMAGE and CLAIMS 1. 2. 3. 4. 5. 6. 7. 8. All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper.
