® Cooking & Holding Oven Manual Control Model: 500-TH-I I 750-TH-I I 1000-TH-I I 1000-TH-I I-S PLIT 1000-TH-II 1000-TH-II-Split • I N STALLATION • OPERATION • MAI NTENANCE 500-TH-II 750-TH-II W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com PRINTED IN U.S.A.
® DELIVERY U N PA C K I N G This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
I N S TA L L AT I O N DANGER CAUTION IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N 43-9/16" (1106mm) 40-5/16" (1023mm) 8-15/16" (227mm) Electrical Connection (Reach-In) 57-7/8" (1469mm) - Pass-Through Option 500-TH-II 29-1/8" (739mm) Electrical Connection Pass-Through Option 29-1/4" (743mm) with optional bumper 25-1/8" (638mm) 30-3/8" (772mm) 25-7/16" (646mm) 27-13/16" (705mm) with 3-1/2" Casters* 33-1/16" (839mm) 18-1/16" (458mm) 29-1/4" (743mm) 21" (532mm) with optional bumper with optional bumper *34-5/16" (874mm)
I N S TA L L AT I O N S I T E I N S TA L L AT I O N 12-7/8" (326mm) 55-1/2" (1408mm) 53-9/16" (1360mm) Electrical Connection 77-1/2" (1967mm) - Pass-Through Option 750-TH-II 33-5/8" (856mm) Electrical Connection Pass-Through Option 33-7/8" (860mm) with optional bumper 28-1/4" (716mm) 33-7/8" (860mm) with optional bumper with optional bumper 30-7/16" (772mm) 27-7/8" (708mm) with 3-1/2" casters* 33-3/16" (843mm) 25-1/8" (638mm) 30-15/16" (785mm) 25-3/4" (653mm) *32-3/16" (818mm) - with opti
I N S TA L L AT I O N S I T E I N S TA L L AT I O N 1000-TH-II-SPLIT 1000-TH-II 72-3/8" (1838mm) Pass-Through Option Electrical Connection 22-9/16" (573mm) 31" (788mm) 31-15/16" (811mm) 34-1/2" (878mm) with 3-1/2" Casters* 39-7/8" (1012mm) 22-9/16" (573mm) 34-1/2" (878mm) 33-7/8" (860mm) with optional bumper 34-1/2" (878mm) Pass-Through Option 75-7/8" (1927mm) with 5" Casters Electrical Connection 33-1/4" (844mm) 37-1/4" (945mm) 52-5/8" (1337mm) with optional bumper 50-1/8" (1273mm) 11-5/1
I N S TA L L AT I O N OPTIONS AND ACCESSORIES 500-TH-II Bumper, Full Perimeter Carving Holder, P RIME R IB S TEAMSHIP (C AFETERIA ) R OUND Casters - 2 RIGID, 2 SWIVEL W/BRAKE 5" (127mm) 3-1/2" (89mm) 2-1/2" (64mm) Door with Window, Right-Hand Door with Window, Left-Hand Drip Pan STANDARD WITH DRAIN , 1-7/16" 1-11/16" STANDARD WITH DRAIN , 1-7/8" EXTRA DEEP , 2-7/16" STANDARD WITH DRAIN , Legs, 6" (152mm), Flanged ( SET Pan Grid, Wire - 18" X 26" (37mm) (43mm) (48mm) (62mm) OF FOUR ) PAN INSER
I N S TA L L AT I O N S I T E I N S TA L L AT I O N STACKING INSTRUCTIONS 1) If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment. If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit. 2) While appliance is laid on its back, insert one stacking post in each of the four corners of the upper unit.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N D R I P T R AY I N S TA L L AT I O N I N S T R U C T I O N S STANDARD DRIP PAN* [BOTTOM OF OVEN INTERIOR • BELOW SIDE-RACKS] HANG DRIP TRAY ON SCREWS DRIP TRAY* *SEE ALTO-SHAAM PARTS LIST FOR ALTO-SHAAM PART NUMBERS. WA R N I N G FAILURE TO PROPERLY INSTALL THE DRIP TRAY CAN OR WILL CAUSE MAJOR EQUIPMENT DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY. PG .
I N S TA L L AT I O N ELECTRICAL CONNECTION The appliance must be installed by a qualified service technician. The oven must be properly grounded in accordance with the National Electrical Code and applicable local codes. Plug the unit into a properly grounded receptacle ONLY, positioning the unit so that the plug is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “ OFF ” position.
O P E R AT I N G I N S T R U C T I O N S U S E R S A F E T Y I N F O R M AT I O N CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. The Alto-Shaam cook and hold oven is intended for use in commercial establishments by qualified operating personnel where all operators are familiar with the purpose, limitations, and associated hazards of this appliance.
O P E R AT I N G I N S T R U C T I O N S Holding Indicator Light Cooking Indicator Light I o Temperature Gauge Holding Thermostat Cooking Thermostat Cooking Timer ON/OFF Power Switch MANUAL CONTROL OPERATION: COOKING OVEN CHARACTERISTICS: 1. Turn oven POWER SWITCH ‘ON’. — POWER SWITCH will illuminate and will remain lit as long as the Power Switch is in the ‘ON’ position. The oven is equipped with a special, high-heat-density, heating cable.
O P E R AT I N G I N S T R U C T I O N S General Holding Guideline Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
CARE AND CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
CARE AND CLEANING EQUIPME NT CARE Under normal circumstances, this oven should provide you with long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven. The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer. CLEAN DAILY 1. 2. 3.
S A N I TAT I O N S A N I TAT I O N Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer.
SERVICE THERMOSTAT/PILOT LIGHT SEQUENCE Whenever the thermostat is turned “ON”, the indicator light will indicate the power ON/OFF condition of the heating cable, and consequently, the cycling of the cabinet as it maintains the dialed cavity temperature. If this light does not illuminate after normal start-up, the main power source, thermostat, and/or light must be checked. If the warming cabinet does not hold the temperature as dialed, the calibration of the thermostat must be checked.
SERVICE TROUBLE SHOOTING CHECKLIST TROUBLE POSSIBLE CAUSE REMEDY Cooking temperature not correct. Cook thermostat out of calibration. Calibrate. Unit does not operate. Holding temperature not correct. Timer runs down, but oven will not go into HOLD. Insufficient electric power unit. Defective plug or cord. Power switch defective. Hold thermostat out of calibration. Check power source. Check and repair if necessary. Replace. Calibrate. Timer not de-energizing cook circuit. Replace timer.
SERVICE SERVICE VIEW - EXTERIOR Bonnet Cover, Top 500 - 1003889 750 - 1003888 1000 - 1003887 Temperature Gauge GU-34197 Thermostat Knob KN-26568 Control Panel Overlay Timer PE-26692 Knob KN-26569 Bonnet Assembly 500 - 5006075 750 - 5004732 1000 - 5005606 Control Panel Bezel PE-26567 Door Hinge HG-22338 Panel, Side 500 - 5002725 750 - 5002726 1000 - 5005612 Door Assembly ( RIGHT - HAND ) 500 - 15848 750 - 15429 1000 - 15415 Panel, Back 500 - 1007197 750 - 1006731 1000 - 1003670 Shelf 500 - SH-2326 7
SERVICE E X T E R I O R S E R V I C E V I E W - PA R T S L I S T PART DESCRIPTION 500-TH-II 750-TH-II 1000-TH-II-SPLIT 1000-TH-II Bonnet Assembly 5006075 5004732 5005606 5005606 Capillary Guard GD-27530 GD-2450 GD-2450 GD-2450 5008017 –– 5008017 –– 5008017 –– –– 5004862 Bonnet Cover, Top Casters - 2 RIGID , 2 SWIVEL 1003889 W / BRAKE Control Panel Bezel 3-1/2" (89mm) 5" (127mm) Control Panel Overlay Drip Pan Drip Tray ( NOT Gasket, Door PE-26567 PE-26567 15848 15853 15429 157
SERVICE ELECTRONIC COMPONENTS Note: Unit shown is 208V Unit Front Terminal Block BK-3023 Switch, Power SW-34351 Thermostat, Cook Timer, 12 Hour TT-3329 TR-3318 Cook Indicator Light LI-3951 Thermostat, Hold TT-3057 Hold Indicator Light LI-3951 Temperature Gauge GU-34197 Fan, Box FA-3974 Contactor CN-3052 Terminal Block, Power BK-3019 Switch, Voltage SW-3528 PG .
SERVICE E L E C T R O N I C C O M P O N E N T S PA R T S L I S T PART DESCRIPTION Contactor QTY.
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TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. 2. 3. 4. 5. 6. 7. 8.
