® Food Holding Cabinet Models: 500-S 750-S 1000-S 1000-U P 1000-UP • I N STALLATION 1000-S • OPERATION 750-S • MAI NTENANCE 500-S W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com PRINTED IN U.S.A.
® DELIVERY U N PA C K I N G This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages.
SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored.
I N S TA L L AT I O N DANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. CAUTION TO PREVENT PERSONAL INJURY, CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE.
I N S TA L L AT I O N EXTERIOR DIMENSIONS - 500-S 56-5/8" (1438mm) - Pass-Through Option 42-15/16" (1091mm) with optional bumper 39-13/16" (1011mm) 8-15/16" (227mm) Electrical Reach-in 17-7/8" (454mm) 28" (711mm) Electrical Connection Pass-Through Option 25-1/2" (648mm) I 21" (532mm) with optional bumper 30-3/8" (772mm) 25-1/8" (637mm) 27-3/4" (705mm) with 3-1/2" (89mm) Casters 33-1/16" (839mm) o 29-1/4" (743mm) with optional bumper *34-5/16" (874mm) - with optional 5" (127mm) casters *32
I N S TA L L AT I O N 55-1/2" (1408mm) 53-9/16" (1360mm) 77-1/2" (1967mm) - Pass-Through Option EXTERIOR DIMENSIONS - 750-S 33-7/8" (860mm) Electrical Connection Pass-Through Option 30-15/16" (785mm) 33-3/16" (843mm) with 3-1/2" (89mm) casters* 25-3/4" (653mm) I 28-1/4" (716mm) with optional bumper 30-7/16" (772mm) 25-1/8" (638mm) 27-7/8" (708mm) o 33-7/8" (860mm) with optional bumper *32-3/16" (817mm) - with optional 2-1/2" (64mm) casters *34-5/8" (878mm) - with optional 5" (127mm) casters
I N S TA L L AT I O N EXTERIOR DIMENSIONS - 1000-S 33-1/4" (844mm) 11-5/16" (287mm) 71-7/16" (1814mm) 52-5/8" (1337mm) 50-1/8" (1273mm) 33-7/8" (860mm) with optional bumper Electrical Reach-in Pass-thru option 33-1/4" (844mm) 31" (788mm) 16-5/8" (422mm) 22-9/16" (573mm) I 31-15/16" (810mm) 37-3/16" (945mm) 34-1/2" (878mm) 39-7/8" (1012mm) with 3-1/2" (89mm) casters o Electrical Pass-Through 25" (636mm) with optional bumper *38-7/8" (987mm) - with optional 2-1/2" (64mm) casters *41-1/4" (104
I N S TA L L AT I O N EXTERIOR DIMENSIONS - 1000-UP 33-11/16" (856mm) 33-7/8" (860mm) with bumper electrical pass-thru 50-1/16" (1272mm) 72-3/8" (1838mm) Pass-through Option 25-1/16" (636mm) with bumper 22-9/16" (573mm) I 30-3/4" (780mm) 13-15/16" (353mm) I o o 73-1/16" (1856mm) 6-13/16" (173mm) UPPER CAVITY 75-5/8" (1920mm) with 5" (127mm) casters* LOWER CAVITY *74-1/14" (1885mm) - with optional 3-1/2" (89mm) casters *75-7/8" (1926mm) - with optional 6" (152mm) legs WEIGHT NET SHIP 1000-
I N S TA L L AT I O N OPTIONS AND ACCESSORIES 500-S 750-S 1000-S 1000-UP Bumper, Full Perimeter 5006782 5004861 5005103 5005103 HL-2635 4459 HL-2635 4459 –– –– –– –– STANDARD STANDARD STANDARD 5000886 5000886 5000886 Carving Holder Casters - 2 PRIME RIB RIGID , STEAMSHIP ( CAFETERIA ) ROUND 2 SWIVEL W / BRAKE 3-1/2" (89mm) 5" (127mm) 2-1/2" (64mm) Control Option Kit Door Lock with Key Drip Pan 1" 1-11/16" 1-7/8" DEEP, 2-7/16" WITH DRAIN , EXTRA Drip Tray, External Handle, Push
I N S TA L L AT I O N S I T E I N S TA L L AT I O N STACKING INSTRUCTIONS 1) If the two appliances were shipped together from the factory, the top unit will have the casters already removed. A stacking kit will be included with the shipment. If casters need to be removed: lay the unit on its back, and remove the set screw on each caster. Pull the casters out of the unit. 2) While appliance is laid on its back, insert one stacking post in each of the four corners of the upper unit.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N A number of adjustments are associated with initial installation and start-up. It is important that these adjustments be conducted by a qualified service technician. Installation and start-up adjustments are the responsibility of the dealer or user. These adjustments include but are not limited to thermostat calibration, door adjustment, leveling, electrical hook-up and installation of optional casters or legs.
I N S TA L L AT I O N S I T E I N S TA L L AT I O N DRIP TRAY INSTALLATION INSTRUCTIONS STANDARD DRIP PAN* [BOTTOM OF OVEN INTERIOR • BELOW SIDE-RACKS] HANG DRIP TRAY ON SCREWS DRIP TRAY* *SEE ALTO-SHAAM PARTS LIST FOR ALTO-SHAAM PART NUMBERS. WA R N I N G FAILURE TO PROPERLY INSTALL THE DRIP TRAY CAN OR WILL CAUSE MAJOR EQUIPMENT DAMAGE AND WILL RESULT IN A LEAKAGE HAZARD THAT CAN CAUSE PERSONAL INJURY. 500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 11.
I N S TA L L AT I O N ELECTRICAL 1. An identification tag is permanently mounted on the cabinet. 2. Plug cabinet into a properly grounded receptacle ONLY, positioning the unit so the power supply cord is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the “OFF” position.
I N S TA L L AT I O N U S E R S A F E T Y I N F O R M AT I O N This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. 1. Unit must be connected to the appropriate power source. 2. Use hand protection when handling hot items. 3. Preheat the unit for 30 minutes before use. 4.
O P E R AT I O N M A N U A L C O N T R O L O P E R AT I O N 1. PREHEAT AT 200°F (93°C) FOR 30 MINUTES BEFORE LOADING FOOD. Push power switch to “ON” position. The power button will illuminate. 2. Rotate the control knob to 200°F (93°C). The temperature will be displayed on the digital display. 3. The temperature display light will illuminate when the inside air reaches the desired holding temperature. 4. Load the cabinet with hot food only.
O P E R AT I O N O P T I O N A L E L E C T R O N I C C O N T R O L I D E N T I F I C AT I O N 햲 POWER ON INDICATOR LIGHT 햳 ON / OFF KEY 햴 HEAT INDICATOR 햵 LED DISPLAY 햶 LOCK INDICATOR 햷 UP / DOWN 햲 POWER ON INDICATOR LIGHT 햳 ON / OFF KEY 햴 HEAT INDICATOR 햵 LED DISPLAY 햶 LOCK INDICATOR 햷 UP / DOWN ARROW KEYS ARROW KEYS 1 2 3 4 5 6 햸 SHELF TIMER KEYS OP T I O N A L E L E C T R O N I C HOLDING CAB INET CONTR OL SET-UP ON/OFF KEY Press the ON/OFF key once and the power indicator light will illuminat
O P E R AT I O N OPTIONAL ELECTRONIC HOLDING CABINET CONTROL OPERATION 1. Preheat at 200°F (93°C) for 30 minutes. ° Press the ON key, and set the temperature to 200°F (93°) by using the UP/DOWN arrow keys. Allow a minimum of 30 minutes preheating time before loading the holding cabinet with food. Closing the vents on the inside of the door will speed the preheating process.
O P E R AT I O N ELECTRONIC CONTROL TIMER PROGRAMMING POWER INDICATOR LIGHT ON/OFF LOCK LED DISPLAY KEY INDICATOR UP/DOWN HEAT ARROWS INDICATOR LIGHT 1 2 3 4 5 6 SHELF TIMER KEYS Timer Programming Information 1. Turn On/Off Control Key OFF. Press the On/Off Key until the display turns OFF (at least 3 seconds) and On/Off Key's Power Indicator Light goes out. Note: The following steps can only be done when the On/Off Control Key is OFF. 2. Set Shelf Timer Keys.
O P E R AT I O N GENERAL HOLDING GUIDELINES Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product.
CARE AND CLEANING CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel. Abrasive pads, steel wool, or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion.
CARE AND CLEANING EQUIPME NT CARE Under normal circumstances, this oven should provide you with long and trouble free service. There is no preventative maintenance required, however, the following Equipment Care Guide will maximize the potential life and trouble free operation of this oven. The cleanliness and appearance of this equipment will contribute considerably to operating efficiency and savory, appetizing food. Good equipment that is kept clean works better and lasts longer. CLEAN DAILY 1.
S A N I TAT I O N S A N I TAT I O N Food flavor and aroma are usually so closely related that it is difficult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food flavor. Cleanliness, top operating efficiency, and appearance of equipment contribute considerably to savory, appetizing foods. Good equipment that is kept clean, works better and lasts longer.
SERVICE T H E R M O S TAT A C C U R A C Y The electronic thermostat is a precise instrument and is designed to offer trouble free service. If you suspect the temperature inside the holding compartment does not match the temperature indicated on the digital display, follow the instructions listed below. 1. Check to make certain the unit voltage matches the power source. A power source less than that required to operate the unit will result in inaccurate temperatures. 2.
SERVICE TROUBLESHOOTING - MANUAL CONTROL Error Code E-10 E-11 E-30 Description/Results Possible Cause Service Required Air Sensor Fault (shorted) Air sensor is shorted. Inoperative Unit Air sensor defective? Test air sensor by placing sensor in ice water bath 32°F (0°C) and using an ohmmeter set on the ohm scale. The reading should be 100 ohms resistance. If it is more than 2 ohms higher or lower, sensor needs to be replaced. If Ohm reading is 100, replace display.
SERVICE TROUBLESHOOTING - ELECTRONIC CONTROL OPTION TROUBLE Control will not turn on. POSSIBLE CAUSE The unit is not connected to a power source (plugged in). The main power switch is in the off position. Insufficient voltage Control operates but cannot control temperature. Defective air sensor or poor sensor connection. Control is not calibrated. Defective heating element or damaged heating element connection. Control operates but unit does not heat. Defective air sensor or poor sensor connection.
SERVICE S E R V I C E PA R T S - M A N U A L C O N T R O L 750-S Unit Shown 11 12 58 8 44 63 43 21 22 56 48 57 14 10 SECTION A-A 37 18 A 49 A 29 50 61 65 64 3 4 55 34 53 9 6 51 7 33 36 5 54 13 32 31 500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 25.
SERVICE S E R V I C E PA R T S - M A N U A L C O N T R O L 1000-UP Unit Shown 12 47 11 8 24 58 43 23 44 62 63 30 56 48 37 18 57 29 22 10 21 14 50 DETAIL B 1 61 2 17 B 60 49 SECTION A-A A A 38 59 20 19 52 3 4 55 34 53 9 51 6 7 33 15 54 36 59 5 32 500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 26.
SERVICE MODEL > ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 29 30 31 32 33 34 36 37 43-44 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 DESCRIPTION PAN COVER MOISTURE PAN VENT PANEL VENT SLIDE SHIM, HINGE SLAB DOOR ASSY. (INCLUDES VENTS AND GASKET) BRACKET, SIDE PANEL BONNET, TOP COVER PANEL, SIDE, STD PANEL, SIDE, HD OUTER BACK PANEL, STD OUTER BACK PANEL, HD NON-SENSOR COVER NON-PRODUCT PROBE SEAL CASTER SPACER BRACKET, SENSOR MTG.
SERVICE MANUAL CONTROL - 500-S, 750-S, 1000-S 208/240V Unit Shown 5 1 20 3 14 15 13 9 18 12 4 2 19 11 17 8 13 10 7 16 I T E M PA R T N O . 1 DESCRIPTION Q T Y I T E M PA R T N O .
SERVICE VIEW MANUAL CONTROL - 1000-UP 208/240V Unit Shown 5 1 20 14 3 15 2 12 9 18 19 4 6 17 13 8 10 7 16 I T E M PA R T N O . DESCRIPTION Q T Y I T E M PA R T N O .
SERVICE VIEW ELECTRONIC CONTROL OPTION 120V Unit Shown 11 33 12 21 3 9 22 15 13 20 28 2 14 25 5 10 1 27 37 26 24 31 29 35 30 6 34 32 4 7 16 36 23 17 29 8 19 18 500-S, 750-S, 1000-S, 1000-UP • INSTALLATION/OPERATION/SERVICE MANUAL • 30.
SERVICE ELECTRONIC CONTROL OPTION - 500-S, 750-S, 1000-S I T E M PA R T N O . DESCRIPTION Q T Y I T E M PA R T N O .
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TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. 2. 3. 4. 5. 6. 7. 8.