Operating Manual for Testing Machine BA ALPHA 3-3000 Deckblatt extern-e.ofm - 1.
Basic informations 1 Setup and installation 2 Operating manual machine 3 Operating manual software 4 Operating manual Proteus 5 Test reports and certificates 7 Connection diagrams and spare parts lists 8 Conformity Certificate 9 10 Register-e.ofm - 1.
Manufacturer's data Testing machine ALPHA 3-3000 Serial number 02643 Order number 07/1285 Year of construct. 2007 Manufacturer BA FORM+TEST Seidner+Co. GmbH Zwiefalter Str. 20 D-88499 Riedlingen Tel. +49 (0) 7371 9302-0 Fax +49 (0) 7371 9302-99 Internet: www.formtest.de eMail: info@formtest.de Copyright © by FORM+TEST Seidner+Co. GmbH Design and specifications subject to change without notice. The information of this product is published regardless of protection by a patent.
Manufacturer's data Testing machine DELTA 5-200 Serial number 41000 Order number 07/1285 Year of construct. 2007 Manufacturer BA FORM+TEST Seidner+Co. GmbH Zwiefalter Str. 20 D-88499 Riedlingen Tel. +49 (0) 7371 9302-0 Fax +49 (0) 7371 9302-99 Internet: www.formtest.de eMail: info@formtest.de Copyright © by FORM+TEST Seidner+Co. GmbH Design and specifications subject to change without notice. The information of this product is published regardless of protection by a patent.
Foreword This document facilitates to get to know your testing machine resp. your testing system (briefly called: machine) and its capabilities. The operating manual contains important information for a safe, proper and economical operation of the machine. The observance helps to avoid any risks, to reduce repair costs and downtimes and to increase the reliability and life expectancy of the machine. BA This operating manual must be permanently available at the site of operation.
Designated Use The machine is designed for static loading with statical or dynamic course. It is designed for compression, bending or tensile tests. For a designated use of the machine the operating manual and the inspection and maintenance instructions have to be followed. The operating manual is a part of the machine and must therefore be permanently available at the site of operation. An extension of the field of application for the machine or its components results in a change of the designated use.
Duty to Exercise Diligence The machine has been constructed considering a danger analysis and after careful selection of the harmonized standards to be used and of further technical specifications. The machine corresponds to the safety requirements of the machinery directive of the E.C. and thus it corresponds to the state of the art. The used standards and directives are mentioned in the „Conformity Certificate“ or in the „Manufacturer’s Declaration”.
Operating Staff Please ensure that only qualified or trained staff operates the machine. These persons have to know the possible risks of the machine. You should clearly define the responsibility of your staff for • • • • the operation of the machine the preparation of the test the maintenance the repair. Works on electric components, e.g.
Working Place and Symbolism During the running the working place of the operating staff is in front of the machine. A working beside or behind the machine can be necessary for installation or maintenance purposes. The following danger signs can be attached to the machine and its accessories. Please note! Danger of injuring oneself! This component moves. Caution ! No automatic switch-off in case of contact! Danger of bruise ! This component can be closed mechanically, manually or automatically.
Signal Words in the Operating Manual In the operating manual we have marked the functions which may have any risk for the operator or the machine with the below mentioned signal words. Only skilled staff is allowed to carry out these functions carefully. DANGER Immediate threat, which can lead to serious injuries or death. WARNING Possibly dangerous situation which can lead to minor injuries . CAUTION Possibly dangerous situation which can damage the machine or an object in its direct surrounding.
Safety Precautions Before starting Before starting the machine please check and ensure that • • • only authorized staff is in the working range of the machine nobody can be injured by starting the machine all protection devices are available! Before the starting please also check if there are any damages/ defects at the machine. If so, please immediately inform your superior. During the operation Before the starting inform yourself about the correct behaviour in case of trouble.
Safety Precautions Clamping tools hydraulic / pneumatic Do not put your hands between the clamping jaws! Please always use a pair of tongs for placing the specimens. Danger of injuring oneself! Never open clamping tools which are under pressure / tension! Danger of injuring and damage! Before opening the tools the clamped specimen has to be completely relieved of load. Never work on the test chamber when the machine is running.
Safety Precautions Maintenance During the maintenance of the machine please observe the following points in order to avoid serious injuries or machine damages: • • • • Keep to the specified service and maintenance intervals! Observe the maintenance instructions! Do only use the indicated lubricants! Do only use spare parts in accordance to the enclosed spare parts list! Before maintenance or repair: • • • switch off the power switch in order to interrupt the power supply and secure it against unintenti
Safety Precautions Works on the electrical equipment If an electrical connection is designated the testing machine or the control console has to be connected only by an authorized expert.
Instructions for Environmental Care The legal duties of waste avoidance, waste disposal and recycling have to be fulfilled while working on or with the machine! Especially while installation, repair or maintenance works water endangering materials like for example • • • • grease or lubricating oils hydraulic oils coolants cleaning agents containing solvents are not allowed to pollute the soil or to get to the sewage system! These materials have to be stored, transported, collected and disposed of in suit
Additional Information IMPORTANT It is important that the machine is installed in a room with a room temperature between + 16°C and +20°C in order to get exact test results. If the piston stroke is not sufficient, you can get the required test chamber height as follows: • • • Insert distance pieces, namely put them centrically on the lower pressure plate. Only distance pieces with a hardened and ground contact surface have to be used.
Maintenance Recommendation At delivery the oil tank is filled with the required hydraulic oil. We recommend an oil change every two years. The oil change has to be effected as follows: • • • See to it that the machine’s piston is in its final position. At the hydraulic power unit the oil drain plug is located at the lower edge of the oil tank. This drain plug has to be removed and the oil has to be collected in a suitable container. Then fix the oil drain plug again.
Recommendation for Lubricants We recommend the use of the following lubricants: AGIP OSO 68 ARAL VITAMGF 68 VITAMDE 68 BP ENERGOL HLP 68 HLP 46S CHEVRON AW - HYDRAULIKOIL 68 MECHANISM LPS 68 ESSO NUTH H 68 UNIVIS N 68 MOBILOIL DTE 16 DTE 26 OEST HLP 68 SHELL TELLUS OEL 68 HYDROL DO 68 TEXACO RANDO OIL HDC - 68 RANDO OIL HCCZ - 68 BA
Checkup and Acceptance of the Delivery The consignment has to be checked concerning external damages immediately on receipt. If the packing is in proper condition, you can accept the goods. Check the completeness of the consignment by means of the delivery note. IN If it is feared that a transport damage has happened, immediately make a record. The external damage has to be confirmed in writing by the carrier.
Transport of the Machine For the transport of the machine only eye bolts type Starpoint VRS of the manufacturer RUD or equivalent products of other manufacturers should be used.
Installation of the Machine The machine has to be installed horizontally on a solid foundation and – if necessary - it has to be fixed by means of screws. After the installation the space between machine’s foot and floor has to be casted. If you have received a control console for the drive of the testing machine you have to make the connection between control console and machine by means of the delivered hydraulic hose (or line).
How to Rinse Out the Hydraulic System If the machine has been delivered with a separate hydraulic power unit, it is essential to rinse out the hydraulic system after the installation and before the commissioning. Normally this has to be done by one of our service technicians. If, however, you want to do it on your own, please absolutely contact our service department.
Sense of the Pump Motor IN ACHTUNG • • • Auf Drehrichtung des Pumpenmotors achten! Motor muss in Pfeilrichtung drehen! Gegebenenfalls Drehrichtung des Motors durch Vertauschen von zwei Phasen ändern! ATTENTION • • • Please pay attention to the sense of the pump motor! The motor must rotate in direction of arrow! If this is not the case, please change the motor‘s sense of rotation by exchanging two phases! ATTENTION • • • Faites attention au sens de rotation du moteur de la pompe! Le moteur doit tourne
Abridged operation manual DigiMaxx C-20 n Switch on the machine by actuating the mains switch and then switch on the electronic unit by pressing button . Selection of the Machine n Select the desired machine by pressing button C20 MA Now – corresponding to the configuration of the digital display - M1 (up to M4) appears on the screen. n Switch over the hydraulic reversing valves to the respective machine.
Abridged operation manual DigiMaxx C-20 Execution of the Test n If necessary you can change the display N/mm² referred to the specimen’s area with button n Press START . The zero-adjustment is made automatically. The piston extends and the specimen is loaded with the preset value until it breaks. After the break the machine reduces the pressure automatically and the piston returns acc. to the preset sinking time (menu point “sinking time”) Now the machine is ready for another test..
DIGIMAXX C-20 Digital Control Unit 28.10.2002 as/la DIGIMaxx C-20 3000 kN F0 M1 0,00 kN 0,00 kN s + 7 4 DE Version 7 RES ZERO CALC DATA SET MA DI 5 22 1 FNC .
Table of Contents • General view .....................................................................................3 • Explanations for the keys ..................................................................4 • Explanations for the display ..............................................................6 • Main menu ........................................................................................8 • Sub-menu "Print out".........................................................................
• General view Type of device: Real digital control unit which has been developped for all types of testing machines. Expandable to a fully automatic testing system in connection with balance, sliding caliper, measuring station and computer. Selection of the machines: The device is structurally divided in max. 4 machines. All settings can be made separately for each machine. Exceptions: specimens’ configuration and print-out inputs. Operation: At first select the respective machine.
• Explanations for the keys Device on/off Peak value measurement on/off Peak value reset POWER PEAK RES Tare (zero setting / without memory) ZERO Selection of specimens with strength conversion free-programmable up to specimens 30 (ex works: cube 20 cm, cube 15 cm, prism 16 cm²) CALC Change-over of the display from N/mm² to kN when specimen is selected. Initialization of display FNC .
• Explanation for the Keys In case of double display Selection of measuring parameters with status line at the sueen. This applies to the change -over from ZERO to digit selection, etc., too. F0 = Force F0 DI = Displacement DI DE = Deformation EX = Extern Selection of machines (max.
• Explanations for the LCD-display Selection of measuring parameters: Screen: Measuring range Actual machine (here machine 1) 3000 kN M1 3000,0 kN 0,00 kNs + Polarity of the actual value Display for unit of force Load pacer, indicates the measured load increase per unit of time Histogram 0-100% (not with double display) PK ZB RUN BD GD Control of status line. Here it is indicated if machine starts, charges, Status line for functionsstops, discharges, ....
• Explanations for the LCD-Display Double display: (Option) Control channel 3000 kN M1 Display for force resp. strength 3000,0 kN 0,00 kN s 100,00 mm + PK Force ZB BD DE Load pacer for force, displacement, deformation or extern Display for displacement, deformation or extern GD Selected 2. measuring parameter e.g.
• Main Menu Main Menu M1 Report Test : Test Test parameter Specimen config Work Calib. LCD settings Save dec. point Reset Zero Vernier Balance Option ESC : Abort Move the beam 8 2 Selection Report: Setting of print-out data (date, number of specimen) corresponding to type of printer and mode. Test: Entry of a freely programmable test sequence according to the equipment of the machine. Test parameter: Inhibit resp.
• Sub-menu "Report" The print-out can be started manually or by the break detection. Date and testing number can be set. Report Option Ident Tester Order Age Quantity Day Month Year Enter : ESC : : : : : : : : : 1 0 0 0 0 0 0 Days 0 Read in Abort Ident: The testing number can be set up to 9 digits (continued) Tester: Setting of the laboratory assistant's or tester's number (max. 9 digits) Order: Setting of order number (max. 9 digits) Age: Specimen’s age (max.
• Print command of print-out The print-out is automatically started by the break detection. By pressing the DATA key the print-out can be started manually. Then according to the configuration (sliding caliper, balance) the displayed measuring value, the specimen’s number, the type (in case of N/mm² only) and the date are printed. In case of connected sliding caliper and/or balance the following print-out is made: Example 1.
• Sub-menu "testing" Different test courses are possible: A simple ramp function with cycles, a step program and a program for the E-Module test according to standard. A free-programmable universal test with smooth change-over is possible as an option. Operation 1.
• External test (Option) Funktion: ® By pressing START the piston extends, the specimen is being charged and the preselected control-parameter is switched on. By pressing STOP the specimen is being discharged again. Application: ® Calibration of displacement-, deformation- and external channel. ® Tests with external control point and internal control-parameterconnection. Test Procedure: 1.Calibration of displacement transducers: ® In the menu “adjustment” set the preload to %.
• Sub-menu "Ramp, Cycles" 3000 kN Test Cycles: Hold: Vel: Max: Min: M1 0 .00s 01 kN/s 3000.000 kN .000 kN MA : Choice ESC : Abort step on The mode “adjustment” allows by means of deformation method a clamping of the tension specimen or the manual extension of the piston to a bending specimen (option). The selection of the control parameter makes force-, displacement-, deformation and external controlled tests possible.
• Ramp Programming for Cyclic Tests Entrance from main menu (ramp). Here cyclic test can be programmed, but only for testing in kN (not in N/mm²) • number of cycles determines how often the specimen is charged/discharged. With 0 the machine is run up to the set maximal force. The force stops at this point. With STOP you can discharge again. • holding time determines how long the machine stays on the max. and min. loading points. • vel. determines how fast the specimen is charged resp. discharged • max.
• Automatic Test Course Settings before the test in case of display in N/mm² Break detection BD must be activated. The selection of the specimen must be already made, e.g.: 200,0 (cube with edge length 200 mm) CALC 160 (cylinder with Ø 160 mm) Course of the Test START key Extension of piston: Charging: Sinking: The peak is automatically activated and is restored together with the break detection. The force is zeroized and the frictional connection is detected.
• Test course with measuring and weighing 1. Select the specimen type with CALC. 2. Start the test by pressing START, the measuring screen is invoked. 3. Input the dimensions or measure them. 4. By means of the key START return to the test screen and carry out the test. 5. Combined with a printer a print-out is effected automatically after rupture if the break detection is activated. 6. Without measuring/weighing of the specimen the measuring invocation can be omitted by key EX.
• Step programming With thies step program max. 10 programmable steps with common speed and holding time can be run up and down. if it should run further on the programmed steps only after the manual START, you have to set a holding time of "0 seconds" (no holding time). Ramp and holding time can be stopped with START at any time. Steps Vel: 20.000 kN/s 1 : 300.000 kN 2 : 300.000 kN 3 : 300.000 kN 4 : 300.000 kN 5 : 300.000 kN 6 : 300.000 kN 7 : 300.000 kN 8 : 300.000 kN 9 : 300.000 kN 10: 300.
• Programming of Elastic Modulus With this program the programming of test course for the determination of the elastic modulus conforming to standards DIN 1048 and EN 196 is possible. In this test program the control system is always force-controlled. E-Modul Measurem: Spec: Durchm: Meas.
• Calculation of Elastic Modulus After the execution of the ramp which is determining the elastic modulus the value of the elastic modulus is printed out by a connected printer Example: ELASTIC MODULUS CUBE EXTENSION 1 LOAD 1 EXTENSION 2 LOAD 2 MEAS.
• Universal Programming (Option) SoftwareModule U - Smooth Commutation of Control Parameters Functional Description The smooth commutation between the control parameters „force“, „displacement“, „extension“ and „extern“ makes possible the execution of demanding tests of building material or metallic material. The test procedure is programmed in three ramps which are freely definable in control parameter, load speed, ramp value and holding time.
• Adjustment (Option) After having pressed the key START the hydraulic cylinder can be run or stopped in any position by means of the arrow keys or the connected handwheel. This is necessary if you want to clamp e.g. a specimen for tensile test.
• Sub-menu Settings Set up M1 Sink time: Time: Auto Zero: Disp.measur: Pacemaker: Zeroband: Break detec: Level: MA ESC • ON 3.0s ON ACT FO ON OFF 20.0% : Choice : Abort step on Sinking Time The sinking time permits a controlled return of the machine's piston after the break, i.e. after this time the piston is stopped. The sinking time is activated by the specimen's break or by the stop key. With stop the sinking time can be aborted.
• Load pacer In case of double display the load pacer can be firmly adjusted to force: FO or selection ANW. In case of selection: ANW the parameters FO,DI,DE and EX can be freely selected. • Zero Band If the zeroband is activated changes around the zero point which are smaller than 0,1% referred to the final value (option) are suppressed. For calibration the zeroband can be switched off. • Break Detection The break detection must be switched off in case of tests which are displacemenresp.
• Specimens' configuration / Specimens' memory Spec. M1 Specimen configuration Read memory Clear memory Free %100 ESC: Abort - Speciment configuration: Open this menu window by pressing key ENTER and subsequent input of an access code. Code: The code is given along with the operating manual. Spec. 1 * Cube Convert Width : 100.0% : 200,0 mm : Spec. +/MA : Choice SET : Input ESC : Abort Up to 30 specimens are freely configurable. Specimens 1 to 3 are configured by the factory.
Conversion input: conversion factor in order to display and print out e.g. the strength with 95%. As soon as another value than 100% is set for the conversion it is displayed by a "*" in front of the specimen type. Measure input: cube: max. 999 mm side length (edge) prism: max. 99999 mm² face cylinder: max. 999 mm diameter plate: max. 999 mm length, max.
• Sub - menu "Calibration" Select sub-menu: factory calibration Set cursor to calibration Press ENTER Set the calibration code XXXX CAL. FUNCTIONS M1 Machine Calibration Delete calib. Linearisation calib. table Delete table Print cal. table Calibr. values Control calibrat 1-2 ESC : Abort Select the machine. Set cursor to the required line. Press ENTER to reach the desired machine. • Calibration Layout Delete the table (in case of first calibration only).
• Linearisation The precision of the testing machine can be increased by means of linearisation. If the table is empty, all points have to be run. This is not necessary if you want to correct individual points´. Procedure: START The piston is extended. (force free) 0% calibration value is read in. The display is set to zero,calibration value to 2%. Now, as described under point "Manual operation" run to 2% of the max. force. 2% calibration value is read in and is increased to 4%.
• Calibration Table The calibration table contains the values measured during calibration/linearization. Individual values can be corrected by input. ! Attention: If there is no print-out it is advisable to note down the table for the present. Select the correction line with the ENTER key. Overwrite the line directly with the new value. ! Attention: The keyboard is directly in the number mode. If there is an input in the wrong place then the relevant calibration value is lost.
• Calibration Values To check the calibration of a machine a calibration series has to be run. Calibration values: Input of max. 10 loading steps and one speed holding time. The inputs can be stored. Auto Calib. Vel M1 30.00 kN/s 300.000 kN 600.000 kN 900.000 kN 1.200.000 kN 1.500.000 kN 1.800.000 kN 2.100.000 kN 2.400.000 kN 2.700.000 kN 3.000.000 kN 10 s 1 2 3 4 5 6 7 8 9 10 Hold : ESC : Abort The calibration series can be automatically run at first upwards and then downwards.
• Manual Operation Application Manual charging with partial or full load, for example for calibration or linearization. Procedure START Start the test. START By pressing START once more the control unit switches from CHARGE to MANUAL STOP and stops the ramp. 8 2 SET 5 MANUAL UP 1..4 Slow run up with step 1. By pressing the key again you can raise the step. MANUAL DOWN 1...4 Reduction of step UP to step DOWN by repeatedly pressing this key. Slow run down to step 1.
• Sub - menu LCD Contrast Setting LCD : : contrast M1 LCD brighter LCD darker Value : 3 Enter : Standby ESC : Abort Selection through main menu By means of ↑ and ↓ the contrast of the LCD-display can be adjusted in 8 steps for the compensation of strong temperature fluctuations. 8 lighter 2 darker By pressing ENTER the display is switched to the standby - function. By pressing any key it is switched back to the operation mode.
• Sub-menu „Measuring / Weighing“ (Option) Starting from the main menu by means of the key ENTER at „measuring / weighing“. Set up Vernier Inp. Balance Inp. Height measur Cube : Plate: M1 ON MET ON 150,0 mm 35,0 mm MA : Choice ESC : Abort The three inputs for measuring, weighing and height measuring of the specimen can be switched on and off separately, if these connections are installed and released in the works configuration.
• A-4-Page printer With the operation of an A4-page printer the title „TEST RECORD“ is printed and the line counter is reset after pressing the key ENTER. Release of the print-out with key DATA or after release of the break detection. The printer is to be connected to the serial interface RS 232 at the DigiMaxx. • Handwheel (Option) The operation of a machine with a handwheel enables you to position the hydraulic cylinder of a machine very accurately.
Installation of the software Proteus Proteus is a 32 bit application and can therefore be installed on the following operating systems: • Microsoft Windows NT 4.0 with Service-Pack 3 or higher • Microsoft Windows 2000 • Microsoft Windows XP Attention: Windows 95/98/ME are not allowed anymore, also not for the updates. Microsoft Windows Vista is not released at the moment.
OPERATING MANUAL Electronic Double and Triple Strain Transducers LD DD1-2-3 Version 2 17.09.
Electronic Double and Triple Strain Transducers Type LD-DD1-2-3 for measuring the mean longitudinal deformation at two/three generating lines at concrete cylinders, prisms, cubes or drilling cores. It is very suitable for the determination of the modulus of elasticity (E-modulus) according to DIN 1048, EN 196, etc.
Knurled Screw (1) Connecting rods (2) Knurled Screw (3) Double/Triple strain Transducer at concrete cube Dimensions (in mm) type table locking leverl (4) scale 1:1 calibration level positive indication pict.
knurled screw (1) connecting rods (2) pict. 3: Triple Stain Transducer at concrete cylinder Triple Strain Transducer Double Strain Transducer pict.
Functional Description: Double Strain Transducer LD-DD1-2 Triple Strain Transducer LD-DD1-3 1. Prepare the strain transducer by attaching the connecting rods corresponding to the specimen to be tested. 2. The dimensions of the specimen (length of face resp. diameter) can be adjusted by means of the scale at the connecting rods. Do the same with the measuring length LO. 3. Now the strain transducer is clamped at the specimen.
Example for the Calculation of the Compression-E-Modulus Given: specimen (lxwxh) area under pressure (A) measuring length (L0) 40x40x160 mm 1600 mm² 100 mm Force min. (F1) Force max.
A1.1 Basic Data Distributor Customer Servi Motion Order no. 07/1285 Year of construction 2007 Machine M1 ALPHA 3-3000 Machine M2 DELTA 5-200 B1 Machine M3 Machine M4 Drive AS-C20-N Colour RAL 7032 RAL 3002 Note: Inspected by Daniel Nacke Date 10.04.2007 07/1285 Maschinenprüfbericht-e.ofm - 1.3 - 05/2005 Unassigned data fields are irrelevant for your machine configuration. The respective options are not included in the scope of supply or rather in the present equipment .
A1.2 Machine Record Card Machine M1 Type of machine ALPHA 3-3000 Machine no. 02643 Max. test force 3.000 kN B2 Strain test Accuracy class class 1 Cylinder no. 07034 Width Depth Dimensions framework Dimensions hydraulics Dimensions of bore holes machine base Dimensions of bore holes drive Weight framework Height 750 650 1.750 mm 650 1.100 2.100 mm 680 380 mm 380 650 mm Weight hydraulics 1.800 kg 280 kg Remarks Machine M2 Type of machine DELTA 5-200 Machine no. 41000 Max.
A2 Hydraulics and Electrical System Supply voltage 3 x 400 V + N + PE 50 Hz Control automatic Control cabinet 600/800/2000 Electronic system DigiMaxx C20 Measuring amplifier below 2M 2A HE Measuring amplifier above Hydraulic pump RZ 1,4/2-9/B30-Z 1,5 Pump motor 90 L 4-1,5 kW Oil cooler CP-STD-224 Oil filter HP31.10VG.HR.E.P.G.3.-.
A2.1 Hydraulics and Electrical System Data of sensors/valves M1 Force Piston stroke Deformation 1. Measuring range 3.000 kN mm mm 2. Measuring range kN mm mm 3. Measuring range kN mm mm 4. Measuring range kN mm mm Manometer kN kN kN Manometer-Ø mm mm mm M1 Manometer no. Pressure transducer P8AP-500 Pressure transducer no. 103410258 Force transducer Force transducer no. Displacement transducer TS 100 Displacement transducer no.
A2.2 Hydraulics and Electrical System Data of sensors/valves M2 Force Piston stroke Deformation 1. Measuring range 200 kN mm mm 2. Measuring range kN mm mm 3. Measuring range kN mm mm 4. Measuring range kN mm mm Manometer kN kN kN Manometer-Ø mm mm mm M2 Manometer no. Pressure transducer Pressure transducer no. Force transducer CTC4-200 KN Force transducer no. 402795 Displacement transducer TLH 225 Displacement transducer no.
A3.
A3.2 Framework M1 M2 M3 M4 Grooved ring Wiper ring O-Ring 310x6 O-Ring MR2 24X3 (2X)105X5 O-Ring O-Ring O-Ring Stepseal S90X105,1X6,3 T46N RSSO Piston sealing O-Ring 105X5 Piston guide Teflon 9,5X2,5 Rod guide Teflon 9,5X2,5 Bellows FB 04 001 4 M1 Diameter of bending rolls Length of bending rolls Distance of bending rolls Accessories M2 M3 M4 40,00 20,00 mm 610,00 210,00 mm 1.
A4 Calibration table Indicator no.
A5.1 Factory configuration electronics Electronic system DigiMaxx C20 EPROM version DMAX V9.60 SUCY WE1 Machine configuration M1 ON M2 ON M3 OFF FO CH1 CH2 FO 3000 200 FO kN kN DI CH5 CH5 DI 100 220 DI mm mm DE CH6 CH6 DE 2 2 DE mm mm EX OFF CH7 EX 50 EX mm M4 OFF Machine set M1 M2 2,0 1,0 s 0 0 ‰ Load 0,5 0,5 % Start 8,0 7,0 V Step 0 0 Number 0 0 Relieve -10,0 -10,0 V B-susp.
A5.2 Factory configuration electronics Gain set M1 M2 M4 M3 C20 C22 FO FO 15,0 4,0 0% 0% 8,0 8,0 2% 2% 6,0 6,0 4% 4% 5,0 5,0 6% 10 % 4,0 4,0 10 % 30 % 3,0 3,0 30 % 60 % 2,0 2,0 60 % 80 % 1,0 1,0 80 % 95 % 1,0 1,0 DI DI 150,0 50,0 DE DE 20,0 20,0 EX EX 1,0 50,0 F.DI F.DI 5 5 F.DE F.DE 2 2 F.EX F.EX 1 3 WE2 Relays MIN OFF MAX R2 BREAK OFF M2 R3 M3 OFF M4 OFF I-MIN DOOR: OFF I-MAX RESERV: OFF Options Ext.
KL- FB 07 Test Certificate Customer : Servi Motion Order number/DKD-number: 07/1285 Machine:Typ/Force/No./Year: ALPHA 3-3000 , 200kN , M.Nr.02643 , 2007 No. of: Display/Trancducer: C20/07020 , TC4200kN/402795 Calibrationtemperature: 20,0 °C (Room) Hardness of pressure plate : 57,5 HRC (Top) 57,3 HRC (down) Flatness plates (Top): O.K Roughness of pressure plate : 0,55 µm (Top) 0,59 µm (down) Flatness plates (down): O.
KL- FB 07 Test Certificate Customer : Servi Motion Order number/DKD-number: 07/1285 Machine:Typ/Force/No./Year: ALPHA 3-3000 , 3000kN , M.Nr.02643 , 2007 No. of: Display/Trancducer: C20/07020 , P8AP500bar/103410258 Calibrationtemperature: 20,0 °C (Room) Hardness of pressure plate : 57,5 HRC (Top) 57,3 HRC (down) Flatness plates (Top): O.K Roughness of pressure plate : 0,55 µm (Top) 0,59 µm (down) Flatness plates (down): O.
Page 1/2 Test acc. to DIN 51302 part 2 Costumer : Order No.: Machine (Typ/Force/No./Year): No. of Display/Trancducer: Calibration temperature: Hardness of pressure plate: Roughness of pressure plate: Flatness of pressure plate: Druckkraftaufnehmer : Digitalkompensator : Diameter of force transmitting area: Measuring range: Tester: Date of test: Remarks: Servi Motion 07/1285 ALPHA 3-3000 , 3000kN , M.Nr.
Page 2/2 Costumer : Order No.: Machine: Servi Motion Servi Motion 07/1285 ALPHA 3-3000 , 3000kN , M.Nr.
E HEM Prüfprotokoll test certificate/ orotocoled'essai Tvp: DD1 Auftrag: type/ type 801082906 orderno / commission Nennmessbereich: 2,5mm Prüfer range/ portöe / contröleur examiner ldentNr: 10503001 8 BäT Datum: serialno/ N'- ident 15.02.
m HEM Prüfprotokoll test certificate/ protocoled'essai Tvp: DD1 Auftrag: type/ type 801084520 order no / commission Nennmessbereich: 2,5mm Prüfer rangei portöe BäT examiner / contröleur 105030031 ldentNr: Datum: 23.02.
E HEM Prüfprotokoll test certificate/ orotocoled'essai Typ: Auftrag: DD1 type/ type 801084520 orderno/ commission Nennmessbereich: 2.5mm Bär Prüfer range/ portee examiner / contröleur ldentNr: 105030032 Datum: 23.02.
1 2 3 4 5 6 7 8 Türe gebrückt Pumpe 1 27.03.2006 Zoll Datum 11.02.2004 Bearb. Zoll 2 C-20, 2 Maschinen, m. Pumpe Ein/Aus, Magnet, Schlüsselschalter Deckblatt Allgemein Gepr. Zustand Änderung 1 Datum Name Norm 2 Ers. für Urspr. 3 Ers. durch 4 5 6 Anlage: A1 Ort SCH E-3\300E3031-1 7 Blatt-Nr.
1 2 3 4 5 6 7 8 L1 L2 L3 N 1 3 5 -F1 10A 13 -Q2 2 4 6 /3.2 14 I> I> I> -T1 L1 -R1 L1 1 2 3 1 -Q1 4 5 3 5 -K1 -K1 /3.2 /3.2 6 2 4 N -G1 13 6 + - 14 -F2 4A -X1 -X1 L1 L2 L3 N PE -X1 U V W PE -X1 PE 1U N 1 2 0V PE 24V+ -B1 U V W PE M 11.02.2004 Zoll Änderung 1 Datum Name Norm 2 Ers. für Urspr. 3 Ers. durch 4 Steuerstromkreis 24 V DC Öl-Kühlermotor (Option) C-20, 2 Maschinen, m.
/2.8 2 3 4 5 6 7 8 -X1 1 24V+ 24V+ 1-24V+ 3 Digimaxx C 20 13 Digimaxx C 20 Control 1 -Q2 -X10 3 -X1 12 5 grün -S1 -X1 -X1 8 11 8 10 15 -X1 -X1 9 ADC 2 -X11 3 -X10 11 braun 11 -X10 /4.1 weiß -X10 14 gelb /2.2 -X11 /4.1 10 -X1 13 -X1 15 16 63 -S2 -K1 12 -X1 2 64 7 13 53 -S3 13 -K1 2 14 54 7 13 Türe M1 11 -S4 -K3 -S6 14 14 12 -X1 -X1 6 13 11 /4.
1 /3.8 /3.8 2 3 4 7 8 24V+ 1-24V+ 13 /3.4 31 43 -K3 /3.7 32 -X1 44 14 -X1 17 18 1 -X2 19 1 -Y1 13 -S8 -K3 /3.7 14 -X1 20 1 -Y2 2 X1 A1 -Y3 2 -K4 2 -H2 A2 X2 0V Zoll Datum 11.02.2004 Bearb. Zoll 13 14 21 22 33 34 43 44 Türe gebrückt Schlüsselschalter Türe Maschine 2 Druckloser Umlauf Maschine 1 0V 21.03.2006 /3.6 C-20, 2 Maschinen, m. Pumpe Ein/Aus, Magnet, Schlüsselschalter Steuerungsteil Allgemein Gepr. Zustand 6 24V+ 1-24V+ -K2 /3.
1 2 3 4 5 6 7 8 Option Option Option A1 A2 -4 -2 Y2 -3 Y3 a r p a r p -11 R -5 -15 P -14 -6 -9 -12 R1 -13 -10 C M -7 L R b p a t M p G3-2 r -8 Y1 a -1 17.02.2004 Zoll P Datum 10.11.2000 Bearb. Stöhr G epr. Zus tand Änderung 1 Datum Name Norm 2 Urspr. Ers . für 3 Ort Hydraulikschema Ers. durch 4 Anlage: 2 Maschinen, Magnetumsch., Gegendruck Allgemein 5 H-3\300H1040 6 7 A1 Schalts chrank Blatt-Nr .
Konformitätsbescheinigung/Conformity certificate The conformity certificate for your test-machine will be sent to you in a separate E-Mail. BA Zusatzblatt Konformitätsbescheinigung.indd - 1.0 - 04/2005 Die Konformitätsbescheinigung zu Ihrer Prüfmaschine wird Ihnen in einer separaten E-Mail zugesandt.
