Power System Manual Te41, 24V Dual Compt Pwr Encl, w/42kAIC LC, No Bat 057-102-20-111 057-102-B7
This page intentionally left blank. Argus Technologies Ltd. Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233 Argus Technologies reserves the right to make changes to the products and information contained in this document without notice. ® Copyright 2009 Argus Technologies Ltd. Argus is a registered trademark of Argus Technologies Ltd. All Rights Reserved. Printed in Canada. Visit www.argus.
Power System Manual Te41, 24V Dual Comp Pwr Encl w/42kAIC LC, No Bat 057-102-20-111 057-102-B7 Drawing List: The following drawings are included in this manual to provide the necessary information required for routine operation and fault diagnosis of the system.
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Specifications for Argus’ Te41 Outdoor Power Enclosure Electrical Input Voltage: 120/240Vac, 60Hz single phase 120Vac for auxiliary equipment 240Vac for rectifiers AC Distribution Panel Options: Main breaker 22 KAIC rated Main breaker 65 KAIC rated Output Voltage: 24Vdc system 48Vdc system Output Power: 34.1kW (11x Cordex 24V rectifiers; Argus #010-572-20) 24.8kW (8x Cordex 24V rectifiers; Argus #010-572-20) w/ 200A ac panel 32.4kW (9x Cordex 48V rectifiers; Argus #010-567-20) 25.
Specifications for Argus’ Te41 Outdoor Power Enclosure Continued Environmental Operating Temperature: -40 to +46°C (-40 to 115°F) Storage Temperature: -40 to +85°C (-40 to +185°F) Humidity: 0 to 95% non-condensing Elevation: 3600m, see Operating Temperature (12,000 feet) Weather Tightness: NEMA Type 3R Audible Noise: 64dBA @ 1 metre (3 feet) Regulatory Approvals Enclosure Ratings: CSA/UL Type 3R Product Safety: CSA/UL 60950 The above information is valid at the time of publication.
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This section contains important instructions that should be followed during the installation and maintenance of equipment and batteries. Please read all of the instructions before operating the equipment, and save this manual for future reference. A licensed electrician MUST perform connections to the branch circuit of service feed.
Electrical Safety WARNING Hazardous voltages are present at the input of a power system. The DC output from rectifiers and batteries, though not dangerous in voltage, has a high short-circuit current capacity that may cause severe burns and electrical arcing. Before working with any live battery or power system, follow these precautions: x x x Remove all metallic jewelry; e.g., watches, rings, metal rimmed eyeglasses, necklaces.
TABLE OF CONTENTS SECTION 1 INTRODUCTION ............................................................................................................................................................. 1 1.1 1.2 2 Scope of the Manual ..................................................................................................................................... 1 Product Overview..............................................................................................................................
8.1 8.2 8.3 8.4 8.5 9 Check System Connections ........................................................................................................................ 21 Verify AC and Power the Rectifier Shelf ..................................................................................................... 21 Check Battery Polarity and Connect ........................................................................................................... 21 Recommended Temperature Compensation Settings....
1 Introduction 1.1 Scope of the Manual This instruction manual explains the features, installation, startup and maintenance of Argus Technologies’ Tempest Te41 Outdoor Power Enclosure System. Enclosure system specifications may be found in Argus document #029-029-B1. Operation instructions for the system controller and related modules will be provided within their own manuals. NOTE: Images contained in this document are for illustrative purposes only and may not exactly match your installation.
2 Features 2.1 Power Equipment Compartment The fan-cooled power equipment compartment includes two rectifier shelves, a modular system controller, DC distribution center, alarm wiring block and an internal AC load center for the air conditioner and the GFCI convenience outlet (located in lower compartment).
2.3 Heating, Ventilating, and Air Conditioning (HVAC) 2.3.1 Power Equipment Compartment An electronically-controlled assembly (of six fans) provides filtered ambient air-cooling to the power equipment compartment. The air passes through a two-stage filter. See 10.2. 2.3.2 Battery/Customer Equipment Compartment A 4000 BTU air conditioner/heater package provides battery and customer equipment cooling/heating. 2.
3 Accessories (Options) 3.1 Additional Cordex Rectifier Shelf See Cordex rectifier manual included with the system documentation package. 3.2 Equipment Mounting Slides Optional equipment mounting slides can be added to the system in the battery/customer equipment compartment. Figure 4–Equipment mounting slide (2PL) 3.3 Battery Shelves Battery shelves are designed to accommodate different battery manufacturers as shown in the following table: Battery Manufacturer/Number Height mm (in.
3.5 External AC Load Center The optional external AC load center will come complete with its own manual (included with the system documentation package). 3.6 Equipment Folding Table An optional equipment folding table can be added to the system on the inside of the battery/customer equipment compartment door. Figure 5–Equipment folding table 3.7 Cable Bridge Interface An optional cable bridge interface installation kit can be mounted on either the left or right side near the top of the enclosure.
4 Transportation and Storage 4.1.1 Packaging The enclosure and components are shipped on individual pallets and shrink wrapped. The enclosures and components cannot be stacked. The pallet is approximately 0.15m H x 1.22m W x 1.22m D (6” H x 48” W x 48” D) and the overall height including pallet and enclosure is approximately 2.3m (91”). For the optional external AC load center, the pallet will have a depth of 1.52m (60”).
5 Enclosure Installation 5.1 Site Considerations The information in this section is intended as a guideline only; there may be site-specific requirements and other factors that will require individual attention, such as jurisdictional codes and construction covenants. 5.1.1 Site Selection The supporting structure must be designed to support a fully configured enclosure. This will require a concrete slab and any existing structures to be properly reinforced to support the floor loading.
5.4 Enclosure Mounting See enclosed drawing for mounting hole layout. 5.4.1 Concrete Pad Cast-in-place or pre-cast concrete slabs can be used. Install isolation pad to prevent moisture ingress. Place the enclosure on the concrete slab and secure with Hilti HSL heavy-duty expansion anchor bolts or approved equivalent.
Install “Nokia interface” type gasket around conduit openings Move enclosures to mounting locations and loosely install base mounting bolts Install chase nipple in conduit knockout locations shown here Figure 8–Gasket on lower side panel and inside view of conduit openings Knockout enclosure to enclosure mounting holes Install hardware to bolt enclosures together in top two corners Tighten all bolts Figure 9–Enclosure to enclosure mounting hole (typical) 5.6 Enclosure Compartment (a.k.a.
5.7 Top Hat Installation (Option) See enclosed drawings for top hat kit assembly. NOTE: It is recommended that this kit be installed prior to installing an adjacent enclosure.
6 Grounding, Wiring and Connections This section is provided for qualified personnel to install and interconnect the power components within the Argus Outdoor Enclosure. Regarding battery installation, refer primarily to the manufacturer’s guidelines for more specific information. 6.1 Tools Required Various insulated tools are essential for DC power system installation.
6.2 Grounding DANGER An enclosure that is not properly grounded can present an electrical hazard. A proper grounding system that meets or exceeds the specifications of the equipment must be designed and installed prior to or in conjunction with the construction of the mounting scenario. The ground system must be bonded to the enclosure to ensure a “Common” or “Single-Point” Ground; some examples are: New builds – Buried ground ring with bare solid conductor to ground rods.
6.3.1 Internal Front Access AC Load Center option The internal AC load center is not included when there is an external AC panel. The internal AC load center is fed from the front access terminal block 120V connection, distributing power to auxiliary equipment; such as, air conditioner and GFCI convenience outlet via two (2) 15A single pole breakers . This is located in the power equipment compartment in the front upper right corner. 6.3.
5. Connect wire cables to the main lugs located at the top, inside load center, as follows: a. Black to L1 (Line 1 connection), b. Red to L2 (Line 2 connection), c. White to N (to neutral connection on circuit breaker interior assembly neutral bus bar), d. Green or bare copper to equipment ground bar.
6.4 Alarm Connections Route alarm cable through the bridge interface to the adjacent enclosure as necessary. See enclosed schematic for alarm connection details. NOTE: If necessary, configuration changes can be made at the alarm wiring block. 6.5 Battery Temperature Sensor Cables Battery temperature compensation cables are provided for installation when batteries are installed.
Te41: The photo below shows a rear view of the battery cabling typically used with the Te41. 4x 4/0 (-) cables (back-toback) from Te41 enclosure to adjacent Te40 enclosure 4x 4/0 (+) cables (back-toback) from Te41 enclosure to adjacent Te40 enclosure Figure 17–Rear view of Te41 battery cable installation Te41 with protective covers (#567-776-27) installed Battery cables to Te40 Figure 18–Rear view of Te41 battery cabling, covers installed Argus Technologies Ltd. Printed in Canada.
Te40: The photo below shows a front view of the battery cabling typically used in the Te40(1). 4x 4/0 (-) cables from Te41 2x 4/0 (-) cables to Te40(2) 2x 4/0 (+) cables to Te40(2) 4x 4/0 (+) cables from Te41 Figure 19–Front view of Te40 battery cable installation Argus Technologies Ltd. Printed in Canada. © 2009 Argus Technologies Ltd. ARGUS and CORDEX are trademarks of Argus Technologies Ltd. All Rights Reserved.
7 Battery Installation NOTE: Battery trays are optional in this system. Please disregard this section if batteries are not to be installed. WARNING Follow battery manufacturer’s safety recommendations when working around battery systems and review the safety instructions provided in this manual. 7.1 Preparation/Mounting The enclosure must be mounted (Section 5) before installation of the bottom tray of batteries may be completed. Batteries should be located in a temperature-controlled environment; i.e.
7.2 Installation of Batteries in Argus Tempest Power Systems Verify that all battery breakers, DC circuit breakers, and fuses on the distribution panels are either in the OFF position or removed. For each of the following steps, verify that the rubber terminal caps / plastic covers are on and are completely covering the positive and negative terminal connections. Use a corrosion-inhibiting agent, such as NO-OX-ID “A”¥, on all battery terminal connections. 1. Check the battery block voltage (typically >12.
Company: ________________________________________________ Date: ____________________ Address:____________________________________________________________________________ Battery location and/or number:__________________________________________________________ No. of cells: _______________ Type: __________________________ Date new: ________________ Date installed: _____________ Float voltage: ____________________ Ambient temp.
8 System Startup After completing the enclosure installation and power system wiring, perform the following startup and test procedure to ensure proper operation: 8.1 Check System Connections x x 8.2 Verify AC and Power the Rectifier Shelf x x x x 8.3 Install one power rectifier module. Verify AC input voltage is correct and turn on the corresponding feeder breaker. The power module OK LED should illuminate after a preset start delay.
9 Test and Commissioning (Overview) 9.1 System All Argus power system components undergo thorough factory testing. All levels/alarms are set to predetermined values as detailed in their individual component manuals except where custom levels are specified. Good installation practice is to check the operation of all features and alarms and to set the power system levels in accordance with the specific requirements of your system.
10 Maintenance Regular maintenance is required with Argus outdoor enclosures. Checks and adjustments are recommended to ensure optimum system performance. Qualified service personnel should do repairs. The following table lists a few maintenance procedures for this system. WARNING: HIGH VOLTAGE AND SHOCK HAZARD. Use extreme care when working inside the enclosure/shelf while the system is energized. Do not make contact with live components or parts.
10.3.3 High Temperature Alarms and Air Conditioner Failures The air conditioner is factory programmed however not every unit is checked for continual operation. If the air conditioner is failing, refer to the air conditioner manual and check settings. If the air conditioner is working and a "Hi-Temp" alarm is reported, check that the enclosure's Hi-Temp alarm thermostat (in the battery compartment) is set per Section 11. 10.
11 HVAC Default Settings Refer to the air conditioner manual (supplied with the system) for operation and maintenance details. 11.1 Air Conditioner/Heater Package Description Cooling System ON Temperature Heating System ON Temperature HVAC Fail Alarm (e.g. by dirty filter or failed condensor) 11.2 11.3 Setting 80qF [26.6qC] 60qF [15.
12 Argus Conventions 12.1 Numbering System Argus Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first three digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the sequence in which the product number was allocated in a particular category.
RATOR CONNECTOR PANEL LINE 1 LINE 2 , 1 PHASE, 60Hz NEU NECTION) GND LINE 1 LINE 2 LINE 1 LINE 2 LINE 1 LINE 2 LINE 1 LINE 2 LINE 1 LINE 2 LINE 1 LINE 2 LINE 1 LINE 2 NEU NEU UTILITY POWER BREAKER GRN - #4 AWG GENERATOR POWER BREAKER CB1 CB2 200A BLK - #3/0 AWG (TYP.) 200A BLK - #3/0 AWG (TYP.) BLK - #3/0 AWG (TYP.) ATS CONTROLLER #2 AWG COPPER (TYP.
LOWER COMPARTMENT 4000 BTU/Hr AIR CONDITIONER UNIT RETURN AIR COM N.C. GRN BLK STATUS ALARM OUTPUT GRN - #14 AWG 47 LINE NEU FROM AC LOADCENTER (REFER TO SHEET 1) GND GRN - #16 AWG GND N.O.
EAKER DISTRIBUTION OUTPUT TERMINATION WIRING: 'SYSTEM DC OUTPUT BUS BARS' POS #1 1200 AMP, 48 POS 'AM' BREAKER DC POWER DISTRIBUTION ASSEMBLY BANK #1 & #2 +24V GND * REFER TO SHEET 9 FOR WIRING DETAILS CIRCUIT BREAKER OUTPUT TERMINATIONS POS #12 POS #13 POS #24 (+) +24V GND 'CUSTOMER DC LOAD CONNECTIONS' +24V GND +24V GND (-) POS #25 1200 AMP, 48 POS 'AM' BREAKER DC POWER DISTRIBUTION ASSEMBLY BANK #3 & #4 +24V GND * REFER TO SHEET 10 FOR WIRING DETAILS CIRCUIT BREAKER OUTPUT TERMINATIONS
CORDEX 24V-3.
J5 I/O EXTENSION WIRE HARNESS #2 - P/N 877-XXX-20 ALARM WIRING TERMINAL BLOCKS I/O EXTENSION WIRE HARNESS #1 - P/N 877-XXX-20 BLU/RED RED/ORG ORG/RED RED/GRN GRN/RED RED/BRN BRN/RED RED/SLT SLT/RED BLK/BLU BLU/BLK BLK/ORG ORG/BLK BLK/GRN GRN/BLK BLK/BRN BRN/BLK BLK/SLT SLT/BLK YEL/BLU BLU/YEL YEL/ORG ORG/YEL YEL/GRN GRN/YEL 9 34 80 39 TB11 TB12 TB14 TB15 TB16 TB17 TB18 67 68 RED - #22 AWG 63 BLK - #22 AWG TB5 N.C. 65 BLK - #22 AWG 66 N.O.
SW7 +V TO DC DISTR'N I/P BUS BARS (REFER TO SHEET 10) RAL OSE INPUTS BLK - #18 AWG 71 BLK - #18 AWG 69 70 (COM) -V 70 + TB1 - (CLOSED) 71 DIGITAL INPUTS LED LIGHT PCB P/N 707-670-20 NOT USED NOT USED GP2 GP3 + GP3 GP4 + GP4 D1_1 D1_2 D2_1 D2_2 D3_1 D3_2 D4_1 D4_2 PART OF CXCM4 I/O EXTENSION BOARD ASS'Y - P/N 707-449-20 * REFER TO SHEET 5 FOR ALL CONNECTIONS 35 33 31 29 27 25 36 34 32 30 28 26 24 TB13 69 UPPER COMPARTMENT LED LIGHT STRIP TB3 BATTERY TEMPERATURE MONITORING PROBES TB14
K5 76 RED - #14 AWG 75 +PWR 78 D5 1N4005 COIL 79 P18 J18 1 2 3 1 2 3 P19 J19 GND WHT - #22 AWG BLK - #22 AWG RED - #22 AWG WHT - #22 AWG BLK - #22 AWG RED - #22 AWG BLK - #18 AWG 1 2 3 1 2 3 FAN C THER BLK - #22 AWG GRN - #22 AWG RED - #22 AWG BLK - #22 AWG GRN - #22 AWG RED - #22 AWG BLK - #18 AWG RED - #14 AWG P/N 858-404-10 0º FAN CONTROLLER BOARD J11 P1 RED - #22 AWG BLK - #22 AWG GRN - #22 AWG 1 2 3 1 2 3 FAN #1 TB1 76 HOT J12 P2 RED - #22 AWG BLK - #22 AWG G
ASTER GROUND BAR TERMINATIONS: 60 GRN - #6 AWG FLEX 53 GRN - #6 AWG FLEX GND (REFER TO SHEET 1) TO AC LOADCENTER EQUIPMENT GROUND BAR TO BATTERY COMPARTMENT EQUIPMENT RACK TO EXTERNAL SITE GROUND (CUSTOMER INSTALLED) 56 BLK - #4/0 AWG FLEX SYSTEM REF TO SYSTEM DC RETURN BUS BAR (REFER TO SHEET 4)
1 2 3 4 5 6 7 8 9 10 * CONNECTED TO SYSTEM DC OUTPUT BUS BARS - REFER TO SHEET 3 ( + ) 24V 18 ( - ) GND BLK - #18 AWG BLK - #18 AWG 10 BLK - #18 AWG F1 BLK - #18 AWG 9 BLK - #18 AWG 1A/250V BLK - #18 AWG (-) F2 73 1A/250V (+) BLK - #18 AWG BLK - #18 AWG BLK - #18 AWG BLK - #18 AWG BLK - #18 AWG BLK - #18 AWG 6 BLK - #18 AWG 5 SHUNT #1 800A / 50mV 73 -V TO LOWER COMPAR (REFER TO SHEET 6) +V BLK - #18 AWG 12 BLK - #18 AWG 7 D2 BLK - #18 AWG 14 14 13 1N4005 K1 CONTA
20 39 40 43 44 45 * CONNECTED TO SYSTEM DC OUTPUT BUS BARS - REFER TO SHEET 3 ( + ) 24V 46 ( - ) GND F4 BLK - #18 AWG 75 BLK - #18 AWG 15A/250V F3 BLK-#18 AWG 79 BLK-#14 AWG 77 GND 69 RED-#14 AWG 1A/250V 75 TO FAN POWER REL (REFER TO SHEET 7) -PWR TO FAN CONTROLLE (REFER TO SHEET 7) +PWR TO FAN POWER REL (REFER TO SHEET 7) BLK - #18 AWG BLK - #18 AWG 44 BLK - #18 AWG 46 SHUNT #3 800A / 50mV BLK - #18 AWG D3 26 71 BLK-#18 AWG 69 -V TO UPPER COMP (REFER TO SHEE +V 26
ALARM RELAY E4 K1 DC INPUT POWER TERMINALS D1 80 F8 F7 F6 F5 10A E2 81 /N 877-639-20-040 F4 10A F3 5A F2 5A F1 2A E1 81 TB4 TB3 TB2 TB1 TB5 #8 COMMON #7 #6 + 24V OUTPUTS #5 #4 #3 #2 +24V OUTPUTS 'CUSTOMER DC LOAD CONNECTIONS' N.O. COM N.C. #1 ALARM OUTPUT 20 39 COMMON BLK - #18 AWG D E3 80 BLK - #18 AWG V GMT FUSE BLOCK ASSEMBLY 8 POSITION, 30 AMP MAX.
0 91.3 3.59 KO (A) FOR TRADESIZE 3" CONDUIT 287.0 11.30 0 95.3 3.75 TYP 666.8 26.25 TYP 787.4 31.00 TYP 254.0 10.00 279.4 11.00 177.8 7.00 88.9 3.50 40.6 1.60 381.0 15.00 482.6 19.00 584.2 23.00 721.3 28.40 673.1 26.50 2361.4 92.97 2067.1 81.38 2224.8 2183.4 2136.8 2066.4 1985.9 0 87.59 TYP 85.96 84.13 81.35 78.19 TYP 1884.3 74.19 TYP 1782.7 70.19 TYP 1575.3 62.02 1427.3 56.19 1027.8 40.46 802.6 31.60 TYP 665.5 26.20 TYP 291.2 11.46 136.7 5.38 TYP 0 101.6 4.00 24.00 21.00 18.00 15.
711.2 28.00 25.4 1.00 15.9 [0.63] 4PL CONCRETE PAD MOUNTING: USE HILTI HSLB-M12/25 (ARGUS P/N 660-019-10) OR EQUIVALENT PLATFORM MOUNTING: USE APPROPRIATE MOUNTING HARDWARE (TOP VIEW) 71.1 2.80 619.8 24.40 640.1 25.20 609.6 24.00 76.2 3.00 693.2 27.29 61.0 2.40 SLOTTED MOUNTING HOLES MATCH NOKIA ENCLOSURE FOOTPRINT( NOT SEISMIC COMPLIANT) 27.9 1.10 706.1 27.
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3/ 3/ 3/ 3/ 12.
3/8" HEX SCREW PART OF ITEM 2 3/8" SEAL WASHER PART OF ITEM 2 STEP #1 6 1 3/8" SEAL WASHER PART OF ITEM 2 3/8" NUT PART OF ITEM 2 GASKETS (ITEM 5 & 6) MUST INTERLOCK WHEN ADHERE TO THE BOTTOM OF TOP EXTENSION AS SHOWN AT 4 PLACES STEP #2 NOTE: INSTALL HATCH PLATE BEFORE TOP EXTENSION AS HATCH PLATE IS NOT REMOVABLE WITH TOP EXTENSION INSTALLED 4 PL
10 9 14 1 1 1 4 PL 20 1 4 PL 10 5 1 1 4 PL
Service Centers Factory Service Centers Canada and International Argus Technologies Ltd. ATTN: RMA Returns 7033 Antrim Avenue Burnaby, BC, V5J 4M5 Canada Tel: +1 604 436 5900 Fax: +1 604 436 1233 Email: returns@argusdcpower.com USA Argus Technologies Inc. ATTN: RMA Returns 3116 Mercer Avenue Bellingham, WA, 98225 USA Tel: +1-360 756 4904 Fax: +1-360 647 0498 Email: returns-usa@argusdcpower.com Asia-Pacific PCM Electronics (Dong Guan) Co., Ltd.
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