Owner's manual

Table of Contents
TP-6482 8/06 Table of Contents 3
Product Identification Information 2............................................................
Safety Precautions and Instructions 5........................................................
Introduction 9...............................................................................
Maintenance and Service Parts 10.............................................................
Service Assistance 10........................................................................
Section 1 Specifications 11...................................................................
1.1 System Description 11....................................................
1.2 Generator Set Functional Description 11....................................
1.3 Specifications 11.........................................................
1.4 Service Views 13........................................................
Section 2 Operation 15.......................................................................
2.1 Prestart Checklist 15.....................................................
2.2 Exercising Generator Set 15...............................................
2.3 Controller Operation 16...................................................
2.3.1 Control Connections 16...........................................
2.3.2 Remote Start/Stop Connections 18.................................
2.3.3 Starting Generator Set 18.........................................
2.3.4 Stopping Generator Set 19........................................
2.3.5 Status Indicators 19..............................................
2.3.6 Fault Shutdowns 20..............................................
2.3.7 Control Resetting Procedure (Following Fault Shutdown) 20...........
2.4 Circuit Protection 20......................................................
Section 3 Scheduled Maintenance 21..........................................................
3.1 Routine Maintenance 21..................................................
3.2 Service Schedule 22.....................................................
3.3 Service Access 23.......................................................
3.4 Lubrication System 24....................................................
3.4.1 Oil Check 24....................................................
3.4.2 Engine Oil Recommendation 25....................................
3.4.3 Oil Change Procedure 25.........................................
3.4.4 Low Oil Pressure Shutdown 26....................................
3.5 Air Cleaner Element and Precleaner 26.....................................
3.5.1 Precleaner Service 26............................................
3.5.2 Paper Element Service 27.........................................
3.6 Fuel System 27..........................................................
3.7 Battery 28...............................................................
3.8 Ignition System 29.......................................................
3.8.1 Ignition System Description 29.....................................
3.8.2 Spark Plug 29...................................................
3.9 Cooling System 29.......................................................
3.10 Electronic Governor 30...................................................
3.11 Exhaust System 30......................................................
3.12 Alternator Service 30.....................................................
Section 4 General Troubleshooting 31.........................................................
4.1 Troubleshooting Chart 32.................................................
4.2 Generator Set/Controller System Troubleshooting Flowcharts 34...............
Section 5 Component Testing and Adjustment 41..............................................
5.1 Operating Generator Set Outside Enclosure 41
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5.1.1 Test Equipment 41...............................................
5.1.2 Lifting Generator Set 42...........................................
5.2 Circuit Protection 43......................................................
5.3 Voltage Rectifier 43......................................................