ABRASIVE BLAST CABINET 41800 OPERATING AND MAINTENANCE INSTRUCTIONS
CONTENTS TECHNICAL SPECIFICATIONS Pg 1 IMPORTANT WARNINGS Pg 2-3 CABINET BLASTER SAFETY PROCEDURES Pg 4 IMPORTANT INFORMATION Pg 5 IMPORTANT NOTICES Pg 6 ASSEMBLY INSTRUCTIONS Pg 7-10 OPERATION INSTRUCTIONS Pg 10 MAINTENANCE INSTRUCTIONS Pg 10-11 MAINTAIN SUCTION EFFICIENCY WITH SIMPLE STEPS Pg 11-12 RECOMMENDATIONS Pg 13 REQUIREMENTS Pg 14 MEDIA / ABRASIVES Pg 15 CABINET PARTS DIAGRAM & PARTS LIST Pg 16-19 DISCLAIMER & LIMITED WARRANTY Pg 20 TECHNICAL SPECIFICATIONS Rating: 110~
WARNING! Do not use a Cabinet Blaster until you have read this manual and you understand its contents and warnings. These warnings are included for the health and safety of the operator and those in the immediate vicinity. Keep this manual for future reference. Dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals known to cause cancer, birth defects or other reproductive harm and respiratory illnesses.
WARNING AND SAFETY INFORMATION Do not operate cabinet or air flow with cabinet door Open or with cabinet lens removed. Do not use fluids or mix fluids with blast media. This cabinet is designed for dry blasting only. Do not exceed maximum operating pressure of 110 PSI. WARNING! Disconnecting hose while Unit is under pressure could cause serious injury or death. Use safety lock pins and safety cables in all coupling connections to help prevent hose couplings from accidental disconnection.
CABINET BLASTER SAFETY PROCEDURES CAUTION: READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS. These procedures are not intended to be exhaustive due to the many variables in the abrasive blasting field. Therefore, we INSIST that the hands, ears, mouth, nose and eyes be covered with appropriate safety protection at all times. ADDITIONAL WARNINGS! CAUTION MUST BE EXERCISED BY USER AT ALL TIMES 1. Do not exceed maximum working pressure of 110 PSI.
IMPORTANT INFORMATION Read all instructions before using this equipment. Save these instructions for future reference. Remember: 1. Start up preparations: 2. Supply air line should be sized appropriately. See page 14. All hoses should be rated at least 125 PSI and an isolation valve should be installed so that supply air can be turned off and then disconnected from blast machine for servicing. Supply air should be dry and clean from oil and other contaminants. (i.e.
IMPORTANT NOTICE TO DISTRIBUTORS, PURHCASERS AND END USERS OF ALLSOURCE PRODUCTS The information provided described and illustrated in this material is intended for experienced, knowledgeable users of abrasive blasting equipment and supplies (products). The products described in this material may be combined as determined solely by the user in a variety of way and purposes.
ASSEMBLY INSTRUCTIONS Page 7
STEP <1> 1. Lay bracket face down (#8), use M8*20 hex bolt (match faced washers, spring washers, to install 4 legs. 2. Use M8*20 hex bolt and faced washers, spring washers to install leg and reinforcement brackets to legs. STEP<2>: Please place assembled parts of Step <1> to position as shown in figure, then place the large funnel in the middle.
Step<3>: 1. Place the upper cabinet on the assembly Step<2> as shown in figure. 2.Opening the double folded door, assemble the upper cabinet, large funnel & bracket using 22pcs M6*16 round head screws and faced washers. Step<4>: 1. Taking 4pcs M6*12 large head screws, & M6 flange nuts to mount the dust collector to the back panel. Plug in assembled dust collector plug into the socket of switch box through the channel on the right side of cabinet. 2. Mount pressure regulating valve left front leg.
OPERATING INSTRUCTIONS 1. PREPARING PARTS FOR BLASTING All parts processed must be free of oil, grease and moisture. Make sure parts are dry before putting into the cabinet for cleaning. 2. AIR PRESSURE Operating pressure: from 80 to 110 PSI (pounds per square inch) higher pressure, up to 110 PSI can be used, but this breaks down some types of media prematurely. Set air pressure to 80 PSI.
3. REVERSE PRESSURE If media stops flowing occasionally, place cover over nozzle (hold tight) and push foot pedal down for a couple of seconds. This will cause the system to back blast through the gun and up the media hose. This will help loosen any clogs. 4. GUN AIR PRESSURE DROP Set the air pressure to 80 PSI on the air gauge at regulator. Push the foot pedal while holding gun and see if the gauge pressure drops significantly.
gun will pull 13-17 inches of vacuum. 3. DUST COLLECTOR Inadequate cabinet ventilation results in reduced cleaning power at the nozzle as well as diminished view of the work in progress. Use the dust collector, shake every 20-30 minutes when the cabinet is turned off, (more often in dusty conditions.) Empty dust collector at least once a day. Remove filter and blow out occasionally to keep the dust collector or vacuum working efficiently. Replace as needed. 4.
RECOMMENDATIONS AIR COMPRESSOR RECOMMENDATION: To permit efficient operation of your air compressor, follow these guidelines: 1. Use a smaller size nozzle to control the demand of air. 2. Do not blast continuously. Stop blasting operation periodically to allow the compressor to cool. No compressor is designed to constantly run at full RPM. Use 70% of the rated output. 3. Use a minimum ½” air hose or metal piping from your air compressor to the blaster.
AIR REQUIREMENTS SUPPLY AIR PIPE SIZE in inches Line (cfm) Volume of air through pipe Length 25 30 35 40 50 60 70 80 100 125 25’ .75 .75 .75 .75 1 1 1 1.25 1.25 1.25 50’ .75 .75 .75 1 1 1 1 1.25 1.25 1.25 75’ .75 .75 1 1 1 1 1 1.25 1.25 1.25 100’ .75 .75 1 1 1 1 1.25 1.25 1.25 1.25 150’ .75 1 1 1 1 1.25 1.25 1.5 1.5 1.5 200’ 1 1 1 1 1 1.25 1.25 1.5 1.5 1.5 250’ 1 1 1 1 1 1.25 1.25 1.5 1.5 1.5 300’ 1 1 1 1 1 1.
MEDIA Steel Grit Steel Grit is extremely fast cutting on rusty metal and hard to remove paint. Steel Grit is popular because it leaves a very smooth finish. It is also comparable in price to most other specialty abrasives. Steel Grit is recommended in reclaim systems or cabinets. (25 lbs. container) Glass Bead Glass Bead is used in creating a satin or matte finish. Glass Bead is recommended in reclaim systems or cabinets. (25 lbs.
PARTS DIAGRAM-1 Page 16
PARTS DIAGRAM-2 Page 17
PARTS LISTING ITEM# DESCRIPTION QUANTITY 1 Upper cabinet 1 2 Round head cross screws (matched washers) 22 3 Suction abrasive hose 1 4 Left grid – 41804 1 5 Right grid – 41805 1 6 Sealing tape – PSA foam 1 7 Large funnel 1 8 Bracket 1 9 M8*20 32 10 Leg B 1 11 Mounting bracket 1 12 Air regulator with pressure gauge - 4150009 13 Assembled latches – 41813 3 14 Welded reflector for falling abrasive - 41814 1 15 Foot pedal – 4150011 (does not include connection fitting
38 Latch seats - 41838 2 39 Rack board 1 40 Grips - 41840 2 41 Elements of glove rings 2 42 Mounting ring of gloves – 4150020 (includes #43) 2 43 Glove ring gasket 2 44 Gloves - 4150015 1 pair 45 Front operation reflector 1 46 Elements of front opening door 1 47 Nozzle holding nut - 4150042 1 48 Nozzle – 4150046 (6mm) 4150047 (7mm) 1 49 Nozzle O-ring - 4150048 1 50 Gun body – 4150049 (includes 47, 51, 52 & 53) 1 51 Sleeve of air jet - 4150051 1 52 Lock nut - 415005
Disclaimer of Warranties: Manufacturer, distributor, and ALLSOURCE (“ALLSOURCE”) makes no warranties with respect to any goods delivered to Buyer or users except as specifically set forth within this manual. ALLSOURCE MAKES NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY OF THE GOODS, AND Seller EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES AGAINST INFRINGEMENT.
