WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications. Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided.
595 Hydraulic Farm Loader Operator’s Manual Table of Contents Section Description Page Warranty Registration and Policy............................................ Table of Contents.................................................................... Introduction and Identification Loader Specification Chart..................................................... 2 Torque Chart .......................................................................... 2 Pre-delivery Check List .............................
Pre-delivery Check List Before delivering this equipment please complete the following check list. 1. The loader has been installed using the appropriate mounting kit for the tractor and loader. 2. The hydraulic system installed is appropriate for the tractor and loader 3. The loader is properly installed. 4. All bolts are tightened to the torque specifications shown in the torque chart. 5. All safety decals are readable. 6. The loader has been tested and operates properly. 7.
Loader Identification Diagram (HSL Model Shown) For further details refer to Loader Mainframe and Subframe diagrams.
Hydraulic (Hose Kit) Identification Diagrams Hose Kit “A” Loader Powered by the tractor remotes. Consists of four hoses leading from loader tubing to tractor remote couplers Hose Kit “C” Loader operated by an external valve that is plumbed into the tractor hydraulic system. Consists of 4 hoses leading from loader tubing to external mounted valve plus the necessary fittings, hoses and adapter blocks (if necessary) to tap into tractor hydraulic system. Use valve type shown with hose kit “C”.
Safety • Never work beneath raised loader unless it is securely supported. The following are instructions for the Lift Lock Supports; • Space rear tires as recommended by tractor manufacturer. Maximize width for high lift applications. • Do not raise bucket to extreme heights while tractor is on an incline. Carry loader low for safety. Note in above illustration how load center moves out when bucket is raised on a slope. Be alert for terrain changes and adjust bucket accordingly.
Important Precautions FALLING HAZARD ELECTROCUTION HAZARD To prevent serious injury or death: To prevent serious injury or death: Do not lift, carry or allow anyone to ride on or work from any portion of loader. Stay away from power lines and cables. Electrocution can occur with or without direct contact.
Safety Decals These decals are located as shown on the Decal Location diagram and the Sub-Frame Assembly diagram. WARNING OVERHEAD HAZARD STAY AWAY FROM UNDER LIFT ARMS AND BUCKET To prevent serious injury or death: 1. Do not stand or work under raised loader, unless supported. 2. Support bucket and lift arms before working under loader. 3. Lower loader to the ground before leaving seat. CAUTION 1. Read Operator's Manual before operating. 2. Move and turn tractor at low speed. 3.
General Instructions and Information As with any piece of equipment, the care with which your loader is operated and maintained will greatly affect it’s life and the safety of the people using it. 1. Keep all pivots well lubricated for longer bushing life. Inspect every 500 hours of operation for wear. 2. Periodically check all bolts for tightness. If any bolt is damaged, replace it with a bolt of equivalent grade or strength. 3.
Operation and Maintenance GENERAL Refer to tractor Operator’s Manual for Operating information on the tractor’s hydraulic system. Hydraulic systems using auxiliary valves should have them located for easy reach from the tractor seat. Hoses should be connected in such a manner that pushing forward on valve handles lowers the boom or dumps the bucket. LOWER BOOM DUMP BUCKET CAUTION: Always connect boom hoses to float section.
Operating Suggestions for Loading DO THIS! When handling heavy loads, be sure to lower lift arms slowly. This is known as feathering the hydraulic lever. If load is lowered too fast and stopped suddenly, excessive shock loads are created which can damage loader or tractor. NOT THIS! When loading bucket, drive straight into material. Attempting to turn tractor while loading bucket can cause damage to both the loader and tractor. A straight bottom offers more resistance to lift.
Operating Suggestions For Backfilling DO THIS! Backgrade work surface with a loaded bucket. Release all pressure on lift cylinders so full weight of bucket is scraping ground. Use heel of bucket. When backfilling approach pile with a flat bucket. Leave dirt in bucket. Dumping on each pass wastes time. NOT THIS! WARNING! DO NOT USE LOADER AS BATTERING RAM! SAFETY: FIRST, LAST, ALWAYS DO NOT use bucket in dumped position for bulldozing.
Attaching the Loader to Your Tractor 1. Position the tractor as centrally as possible and drive, using lowest gear possible, into the loader frame until hoses can be connected. 2. Couple up the hydraulic hose lines to the loader or tractor valve ensuring proper function (see Operator and Maintenance Section) NOTE: When mounting the loader for the first time, slowly work the cylinders back and forth, so that most of the air is removed. Loosen the bolts on the hooks so that they can be moved.
Attaching the Loader to Your Tractor (Continued) 6. When the hook is lined up, dump or roll back the bucket to lower or raise the subframe upright to align with the mounting boot. 7. Continue to drive the tractor forward until the subframe uprights are seated in the boot. 8. Secure the subframe uprights with the bolts and washers. Torque to 500 ft-lbs.
Removing the Loader from Your Tractor WARNING! When removing the loader, it must be fitted with a bucket or other suitable attachment to give the frame stability after removal. If this is not done, the frame will not remain standing. IMPORTANT! Always remove the loader on firm, level ground (away from children’s play areas and high traffic areas). This makes attaching and removing much faster and easier. It also makes the free standing loader more stable. 1.
Removing the Loader from Your Tractor (Continued) 4. Roll back the bucket slightly and simultaneously extend or retract the lift cylinders to free hooks from spools. Then slowly back up the tractor. 5. Once the subframe is clear of the boot and the hook is clear of the mounting boss, roll back the bucket all the way. This raises the rear uprights of the loader. NOTE: On some mountings, the lift cylinders must be extended more while the tractor is backing up, so that the subframes clear the front axle.
Trouble Shooting PROBLEM Loader slow and/or will not dump. POSSlBLE CAUSE Quick couplers leaking. Hydraulic oil too heavy. Oil filter plugged. Hydraulic pump worn. Oil line restricted or leaking. Control valve does not shift properly. Air in hydraulic system. Loader chatters or vibrates when raising and lowering. Excessive movement at pivots Pump noisy Oil leaks. Insufficient lift capacity Cylinder leaks internally. Faulty valve. Air leak in pump inlet line. Air in hydraulic system. Oil level too low.
General Notes and Instructions to the Operator Regarding ALLIED TSL Loader Operations 1. The true self levelling system (TSL) utilizes mechanical linkages to maintain bucket level while raising and lowering. The pivot plate weldment, levelling tubes and linkages have been developed to ensure that the bucket remains at the same position throughout its range of motion. This feature is standard with 3.00” diameter bucket cylinders. 2.
595, S595, 595 TSL, & S595 TSL Sub Frame Parts Table Item 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No.
595, S595 Main Frame Parts Table Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No.
595 TSL, S595 TSL Main Frame Parts Table Item 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Part No. 24729 24737 24717 24716 112798 108827 114296 114303 113690 110907 12779 114186 112954 112955 117371 114181 24242 Description 595 TSL Mainframe 3.0 DIA. Lift S595 TSL Mainframe 3.0 DIA. Lift Quick Attach Left Quick Attach Right Cross Tube Pin Weldment Stand Tube Stand foot Link Spacer Stand Pin 0.
595, S595 Hydraulic Plumbing Diagram 26
595, S595 Plumbing Parts Table Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. 24458 24454 812973 811754 812703 812947 113222 113223 113031 112937 113224 113225 112837 812128 811414 812069 11362 81592 81344 Description 2.5 Dia. X 20.63 Cyl. Assy. Bucket 2.5 Dia. X 28.50 Cyl. Assy. Lift 3/8 x 12" Hose 3/4 MORB x 3/4 SWFJIC 3/8 x 18" Hose 3/4 MORB x 3/4 SWFJIC 3/8 x 22" Hose 3/4 MORB x 3/4 SWFJIC 3/8 x 22" Hose 3/4 SWFJIC x 3/4 SWFJIC Tubing - Lift Cyl. Bottom Raise Tubing - Lift Cyl.
595 TSL, S595 TSL Plumbing Parts Table Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part No. 24726 24408 812069 811414 812128 11362 113031 114114 114115 114116 114117 114118 112837 811754 812697 114605 811434 114174 812052 81922 25253 812829 886897 812696 115260 812697 115730 Description 3.0 DIA x 22.0 Cyl. Assy. Bucket 3.0 DIA x 28.5 Cyl. Assy. Lift Tee 3/4-16MJIC X 3/4-16 MJIC Elbow 90º 3/4-16 MORB to 3/4 MJIC Elbow 90º 3/4 MJIC x 3/4 MJIC Pipe Clip Tubing Ext.
595, S595, 595TSL, S595TSL Hydraulic Cylinder Assembly Diameter Length of Stroke Retracted Length Extended Length Cylinder Assembly No. Seal Kit No. Shaft Diameter Item 1 2 3 4 5 6 7 Description Head Plate Shaft Weldment Cylinder Tube Weld't Piston Half (wide) Piston Half (narrow) Self-Locking Nut Shaft Bushing Bucket Cylinders Bucket Cylinders 2.50" 20.63" 33.00" 53.63" 24458 X1110 1.50" 3.00" 20.63" 33.00" 53.63" 24407 X1656 1.
DIVISION LOCATIONS U.S. WAREHOUSES Allied Division 1260 Clarence Ave Winnipeg, MB. R3T 1T2 Ph.: (204) 661-8711 Fax: (204) 654-2503 AR, West Memphis (870) 732-3132 NC, Dunn (910) 892-8500 GA, Stone Mountain (770) 908-9439 NC, Statesville (704) 873-0531 IA, Atlantic (712) 243-5520 ND, Bismarck (701) 223-1886 Farm King Division 301 Mountain Street S. Morden, MB R6M 1X7 Ph.
