Service manual

800168 113
Section 5 Service Procedures
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
WARNING
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
x. Remove nut, washers and screw holding clamp
ring to outer tub front panel. Refer to Figure 38.
y. Remove rubber seal from outer tub front panel
and discard.
IMPORTANT: Always replace seal with a new seal.
Spray or apply a mixture of diluted laundry
detergent to assist in installation of new seal. The
“puffy” side of seal should be installed to the inside.
For best results, tap clamp ring all around while
tightening screw and nut.
NOTE: Install metal clamp ring by placing clamp
ring opening at approximately the 10 o’clock
position to ensure that no interference is
encountered with side panel or the underside of the
control cabinet. Tighten the clamp ring screw and
nut until a spacing of one inch is achieved at the
clamp ring opening or until tight.
z. Carefully remove inner basket out through
front of washer.
Installing 800749P Trunnion Kit or 800198P
Inner Basket Kit –
a. Remove nuts, washers and tension rods holding
trunnion to inner basket. Refer to Figure 40.
b. If using existing trunnion, clean out old Loctite
from pulley bolt threads using a 3/8-24 UNF
Left Hand Tap.
c. Dip threads of three new tension rods into
lightweight oil.
d. Insert tension rods into inner basket. Refer to
Figure 40. Position each rod so the rounded
corner of triangular head faces the center of
inner basket. Refer to Figure 41.
e. Position trunnion assembly through rods and
onto inner basket.
f. Attach three washers and three new nylon
locknuts onto rods. Leave the nuts loose.
IMPORTANT: Always use new nylon locknuts.
g. Carefully center trunnion on basket and torque
nuts to about 50 inch-pounds.
h. Install inner basket/trunnion assembly into
washer. Do not bolt down at this time.
i. Check for concentricity/roundness of assembly.
Use a dial indicator to check that concentricity
at the inside edge of inner basket lip is a
maximum of .05 inch TIR (Total Indicator
Runout). Refer to Figure 42. If concentricity is
not within .05 inch, remove assembly from
washer and adjust location of trunnion. Repeat
until concentricity is within .05 inch.
Figure 40
FLW10K
Tension
Rod
Inner
Basket
Trunnion
Assembly
Nylon
Locknut
Washer
Figure 41
FLW11K
Tension
Rod Head
Inner
Basket
Rounded
Corner