Service manual

104 801681
Section 5 Service Procedures
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
Installing 800749P Trunnion Kit or 800198P
Inner Basket Kit
a. Remove nuts, washers and tension rods holding
trunnion to inner basket. Refer to Figure 39.
b. If using existing trunnion, clean out old Loctite
from pulley bolt threads using a 3/8-24 UNF
Left Hand Tap.
c. Dip threads of three new tension rods into
lightweight oil.
d. Insert tension rods into inner basket. Refer to
Figure 39. Position each rod so the rounded
corner of triangular head faces the center of
inner basket. Refer to Figure 40.
e. Position trunnion assembly through rods and
onto inner basket.
f. Attach three washers and three new nylon
locknuts onto rods. Leave the nuts loose.
IMPORTANT: Always use new nylon locknuts.
g. Carefully center trunnion on basket and torque
nuts to about 50 inch-pounds.
h. Install inner basket/trunnion assembly into
washer. Do not bolt down at this time.
i. Check for concentricity/roundness of assembly.
Use a dial indicator to check that concentricity
at the inside edge of inner basket lip is a
maximum of .05 inch TIR (Total Indicator
Runout). Refer to Figure 41. If concentricity is
not within .05 inch, remove assembly from
washer and adjust location of trunnion. Repeat
until concentricity is within .05 inch.
j. Remove inner basket/trunnion assembly from
washer and evenly torque three nuts to 200 ± 10
inch-pounds.
k. Recheck that concentricity is still within .05
inch.
Inner Basket Installation –
a. Apply No. 27604P Anti-Seize Compound to
the area of the trunnion shaft that will be
contacting the front and rear bearings. Refer to
Figure 42.
b. Apply a film of grease to area of shaft that will
be contacting the bearing housing seal. Refer to
Figure 42. Make sure seal lips also are packed
with grease. Refer to Figure 42.
IMPORTANT: When installing inner basket, the
following steps must be taken to ensure that the seal
is properly orientated:
c. Install inner basket assembly by pushing all the
way into outer tub.
d. Install pulley, flat washer, lockwasher and left
hand thread screw. Refer to Figure 38.
Figure 39
FLW10K
Tension
Rod
Inner
Basket
Trunnion
Assembly
Nylon
Locknut
Washer
Figure 40
FLW11K
Tension
Rod Head
Inner
Basket
Rounded
Corner