Service manual

100 801681
Section 5 Service Procedures
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
W485
WARNING
50. INNER BASKET PULLEY
a. Front Control Washer –
(1) Unlock control panel. Refer to Figure 6,
Step “1”.
(2) Pull top of control panel away from control
cabinet far enough to allow lifting control
panel up and off rail support of the control
cabinet. Refer to Figure 6, Step “2”.
(3) Remove control panel away from control
cabinet as far as wires permit. Refer to
Figure 6, Step “3”.
(4) Remove two screws holding front of
cabinet top to top front edge of control
cabinet front. Refer to Figure 13.
Rear Control Washers –
(1) Unlock and remove meter case service
door. Refer to Figure 21.
(2) Remove shoulder screw from inside meter
case. Refer to Figure 21.
(3) Remove security bolt (if present) from left
rear corner of cabinet top. Refer to
Figure 21.
(4) While supporting lower front access panel,
remove two screws from bottom edge of
panel and remove panel. Refer to
Figure 28.
(5) Using the special tool, No. 318P4, remove
dispenser drawer. Refer to Figure 17.
(6) Open loading door, carefully remove wire
clamp ring from groove with small flat
blade screwdriver. Spring is located at 6
o’clock position. Refer to Figure 18.
NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to right or left of spring.
(7) Grasp loading door seal lip. Refer to
Figure 32, Step 1.
NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.
(8) Using a circular motion, pull seal up
(Figure 32, Step 1), out (Figure 32, Step 2),
and down (Figure 32, Step 3).
(9) When seal releases from lip of front panel,
pull out and remove the seal from front
panel around door opening. Refer to
Figure 32, Step 4.
NOTE: Door seal installation can be improved
using water to soap solution to work seal around
circumference of loading door opening. Be sure to
install seal with the tab in the 12 o’clock position.
When installing wire clamp ring to front panel, be
careful not to overstretch tension spring.
(10) While supporting the front panel assembly,
remove the two bottom front corner screws.
Refer to Figure 20. Remove front panel
(with loading door attached) away from
washer as far as wires permit.
(11) Unplug wire harness from both the door
latch switch and from the door switch.
Refer to Figure 35. Remove clips holding
wire harness and door seal hose along top
flange of front panel and remove front
panel.
NOTE: The large wire clip holds both the wire
harnesses and the door seal hose. Refer to
Figure 35.
(12) Remove two screws holding cabinet top to
front flange of side panels. Refer to
Figure 19.
b. If area or space permits, lift cabinet top to a
vertical position by hinging it on the rear
hinges.
NOTE: To avoid hinge damage, be sure to support
cabinet top with a small chain or something similar.
Refer to Figure 14.
c. Run belt off pulley while slowly turning pulley.
Refer to Figure 33.
d. Remove belt from motor shaft.
e. Remove cap screw (left hand thread),
lockwasher and flat washer holding pulley to
inner basket shaft. Refer to Figure 38.