Service Commercial Frontload Washers Refer to Page 6 for Model Numbers FLW1520C www.comlaundry.com Part No.
Table of Contents Section 1 – Safety Information Locating an Authorized Servicer ............................4 21. Serial Communication Error (E:SP on Display) .....................................................46 22. Motor Does Not Run (E:df on Display) .........48 Section 2 – Introduction Customer Service ....................................................5 Nameplate Location ................................................5 Model Identification ................................................
Section 6 – Adjustments 53. 54. 55. 56. 57. 58. 2 Cabinet Leveling Legs .................................111 Loading Door ...............................................112 Motor Belt Tension ......................................113 Door Catch ...................................................114 Shipping Braces ...........................................115 Cleaning Coin Drop .....................................
Section 1 Safety Information Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,” “WARNING” and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine. a DANGER Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
Section 1 Safety Information WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 2 Introduction Customer Service If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor. For technical assistance, call (920) 748-3121. Nameplate Location When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown.
Section 2 Introduction Model Identification Information in this manual is applicable to these washers.
Section 2 Introduction How Your Washer Works (Electromechanical Models) Control (Located in control hood) Start Switch Pressure Switch (Located in control hood) Temperature Switch Speed Switch Mixing Valve Inner Basket Outer Tub Motor Inverter Control Electric Drain Pump (or Drain Valve) General the temperature selector switch and the cycle select switch. This frontload washer provides some of the same principles of operation as the typical topload washers.
Section 2 Introduction switch shuts off the water while agitating. The rinse cycle consists of agitation for a predetermined amount of time, then a spin mode with the pump running while the machine goes into a series of 4 short 500 RPM spins. After all the rinse cycles have been completed, the washer goes into a final high spin cycle to extract as much water as possible from the clothing to prepare them for the dryer.
Section 2 Introduction How Your Washer Works (Electronic Control Models) Pressure Switch (Located inside control cabinet) Electronic Control (Mounted to back side of control panel) 3 2 1 Mixing Valve Belt Inner Basket Outer Tub Inverter Control (Mounted to base of washer) Electric Drain Pump (or Drain Valve) FLW1676S Motor General This frontload washer provides some of the same principles of operation as the typical topload washers.
Section 2 Introduction activate the pressure switch which then causes the wash fill to stop. The agitate cycle tumbles the clothing in a clockwise direction for a period of 15 seconds, pauses for nine seconds and then tumbles the clothing in a counterclockwise direction for 15 seconds. This agitation continues until the wash soak cycle. The machine stops agitating and turns on the pump or drain valve which removes the wash water. Upon completion of the wash cycle, the machine goes into a rinse cycle.
Section 3 Troubleshooting WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 1.
Section 3 Troubleshooting WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 3.
Section 3 Troubleshooting Is proper electrical power supplied to coin drop? (Incorrect electrical connection may prevent coins from registering in coin drop.) No Refer to wiring diagram for proper connections. Yes Is machine level? (Machines that aren't level may prevent coins from following through required check stages of drop.) No Refer to Installation Instructions for instructions on leveling machine.
Section 3 Troubleshooting Notes 14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Troubleshooting Electromechanical Models WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 4. ERROR CODE LISTING a.
Section 3 Troubleshooting (Electromechanical Models) 5. WASHER WILL NOT START – NO LEDS/LIGHTS LIT (No Response to Start Switch) (1) Is there 120 VAC to control Transformer? No Check wiring to transformer. No Replace transformer. Yes (2) Is there 24 VAC from "H1-1" to "H1-3" on the machine control ? Yes (3) Is there continuity across "H3-1" and "H3-2" on the machine control when the coin slide is pushed in? No Check wiring between coin slide switch and machine control.
Section 3 Troubleshooting (Electromechanical Models) 1 2 4 3 WASHER WILL NOT START – NO LEDS/LIGHTS LIT (No Response to Start Switch) 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 17
Section 3 Troubleshooting (Electromechanical Models) 6. WASHER WILL NOT START – NO DOOR LOCK (Door Locked/Close Door LEDs Flashing) (1) Is there 120 Volts at machine control terminals "H4-5" to "H6-5"? No Check secondary door switch, door strike adjustment, and/or wiring. Replace door lock if necessary. Yes (2) Is there 120 Volts at machine control terminals "H4-4" to "H6-5"? No Replace machine control.
Section 3 Troubleshooting (Electromechanical Models) 1 2 3 WASHER WILL NOT START – NO DOOR LOCK (Door Locked/Close Door LEDs Flashing) 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 19
Section 3 Troubleshooting (Electromechanical Models) 7. WASHER WILL NOT START – IN USE/CLOSE DOOR LEDS FLASHING (Door must be closed and attempting to lock) Washer will not start. Vend satisfied. (1) Is there 120 VAC across "H4-5" to "H6-5" on the machine control? Yes Replace machine control. Yes Replace the door lock assembly. Yes Replace the secondary door switch.
Section 3 Troubleshooting (Electromechanical Models) 1 3 2 WASHER WILL NOT START – IN USE/CLOSE DOOR LEDS FLASHING (Door must be closed and attempting to lock) 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 21
Section 3 Troubleshooting (Electromechanical Models) 8. MOTOR WILL NOT RUN (Door Locked/Final Spin and Tumble LEDs Flashing) (1) Is there continuity between motor terminals? Refer to values at right. Yes Replace motor control. Motor Resistance Values: Tach. Circuit: Approx. 115 ohms (Terminals 4-5) Windings: Approx. 4 - 5 ohms (Terminals 1-2, 1-3, 2-3) No Replace motor.
Section 3 Troubleshooting (Electromechanical Models) 1 MOTOR WILL NOT RUN (Door Locked/Final Spin and Tumble LEDs Flashing) 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 23
Section 3 Troubleshooting (Electromechanical Models) 9. WASHER WILL NOT FILL (In Use/Door Locked LEDs Flashing) No Is the door locked? Refer to section: Washer Will Not Start No Door Lock . Yes (1) Is there 120 Volts at terminals "H9-4" and "H1-1" on the motor control board? (2) Is there 120 Volts between the BRN/YEL wire on the pressure switch and "H6-5" on machine control? No No Correct wiring between machine control and pressure switch. Yes Yes Replace pressure switch.
Section 3 Troubleshooting (Electromechanical Models) 2 1 4 3 WASHER WILL NOT FILL (In Use/Door Locked LEDs Flashing) 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 25
Section 3 Troubleshooting (Electromechanical Models) 10. WASHER OVERFLOWS Washer Overflows (1) Is there 120 Volts at the over level terminal on pressure switch to "H6-5" on machine control? No Replace inoperative pressure switch. Yes (2) Is there 120 Volts across the coil of either the hot or cold water solenoid? Yes Check for improper wiring and replace inoperative pressure switch if necessary. No Replace inoperative mixing valve.
Section 3 Troubleshooting (Electromechanical Models) 1 2 WASHER OVERFLOWS 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 27
Section 3 Troubleshooting (Electromechanical Models) 11. PUMP OR DRAIN VALVE DOES NOT OPERATE NOTE: Check at beginning of spin/drain portion of cycle. Pump or Drain Valve Does Not Operate (1) NOTE: Check at beginning of spin/drain portion of cycle. Is there 120 Volts across the WHT/BLK and the WHT wire going to the pump or drain valve? Yes If the pump or drain valve does not operate check for obstruction and replace if necessary.
Section 3 Troubleshooting (Electromechanical Models) 2 1 PUMP OR DRAIN VALVE DOES NOT OPERATE 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 29
Section 3 Troubleshooting (Electromechanical Models) 12. SERIAL COMMUNICATION ERROR (Final Spin and Tumble/Close Door LEDs Flashing) (1) Is the fuse loose or blown on the motor control board? Yes Tighten fuse holder and/or replace fuse. No (2) *Is there 120 VAC across terminals "H1-1" and "H1-3" on motor control board? (3) No *Is there 120 VAC across terminals "H6-5" and "H6-6" on machine control? No Replace machine control. Yes Yes Correct wiring between machine control and motor control.
Section 3 Troubleshooting (Electromechanical Models) 3 4 2 1 SERIAL COMMUNICATION ERROR (Final Spin and Tumble/Close Door LEDs Flashing) 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 31
Section 3 Troubleshooting (Electromechanical Models) Notes 32 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Troubleshooting NetMaster and MDC Models WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 13. ERROR CODE LISTING E:df Drive failure.
Section 3 Troubleshooting (NetMaster and MDC Models) 14. MICROWAND DOES NOT COMMUNICATE WITH CONTROL NetMaster Models Only Microwand Does Not Communicate With Control. Attempt to communicate with the electronic control from the Microwand. Is there acknowledgement of any kind from the control? No Aim the Microwand closer and try again.
Section 3 Troubleshooting (NetMaster and MDC Models) 15. COINS IGNORED WHEN ENTERED Coins Ignored When Entered. NetMaster Models: Start Coin Drop Diagnostic Test. Refer to programming manual. MDC Models: Start Production Test Cycle and advance to Coin Drop Test. Does the count on the display increment properly after entering coins? Yes Reset control to ready mode. No Is "H7" connector properly seated on the control board? No Properly reseat connection and conduct diagnostic test again.
Section 3 Troubleshooting (NetMaster and MDC Models) 16. NO VISIBLE DISPLAY ON CONTROL Control Has No Visible Display The electronic control has no LED or VFD functioning on the control board. Is the power cord plugged in? No Plug unit into an outlet and check for proper supply voltage. Yes (2) (1) Is there 24 Volt AC across terminals "H1-1" and "H1-3" control board? Yes Make sure "H1" connector is seated properly. Replace control.
Section 3 Troubleshooting (NetMaster and MDC Models) NO VISIBLE DISPLAY ON CONTROL 3 1 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 2 37
Section 3 Troubleshooting (NetMaster and MDC Models) 17. WASHER WILL NOT START – “DOOR” on display (Door must be closed and attempting to lock) Washer will not start. Vend satisfied. (1) Is there 120 VAC across "H4-5" and "H6-5" on the electronic control? Yes Replace the electronic control. Yes Replace the door lock assembly.
Section 3 Troubleshooting (NetMaster and MDC Models) WASHER WILL NOT START – “DOOR” on display (Door must be closed and attempting to lock) 3 2 1 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 39
Section 3 Troubleshooting (NetMaster and MDC Models) 18. WASHER WILL NOT FILL (Machine Empty, No E:SP on Display) No Is the door locked? Refer to section: Washer Will Not Start - E:dL on display. Yes (1) Is there 120 VAC across terminals "H1-1" and "H9-4" on the motor control? No Correct wiring from pressure switch or replace pressure switch. Yes (2) Is there 120 VAC across terminals "H9-6" to "H1-1" (hot) and "H9-3" to "H1-1" (cold)? No Replace motor control board. No Replace motor control.
Section 3 Troubleshooting (NetMaster and MDC Models) WASHER WILL NOT FILL (Machine Empty, No E:SP on Display) 3 1 2 801681 2 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 41
Section 3 Troubleshooting (NetMaster and MDC Models) 19. WASHER OVERFLOWS Washer Overflows (1) Is there voltage to the over level terminal on pressure switch to "H1-1"? No Replace inoperative pressure switch. Yes (2) Is there voltage across the coil of either the hot or cold water solenoid? Yes Check for improper wiring and replace inoperative pressure switch if necessary. No Replace inoperative water valve.
Section 3 Troubleshooting (NetMaster and MDC Models) WASHER OVERFLOWS 2 2 1 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 43
Section 3 Troubleshooting (NetMaster and MDC Models) 20. PUMP OR DRAIN VALVE DOES NOT OPERATE NOTE: Check at beginning of spin/drain portion of cycle. (1) Is there voltage across the wht/blk and the white wire going to the motor? Yes If the pump or drain valve does not operate check for blockage. Replace if necessary. No (2) Is there voltage across terminals "H6-2" and "H6-5" on electronic control? Yes Correct wiring between control and pump or drain valve. No Replace control assembly.
Section 3 Troubleshooting (NetMaster and MDC Models) PUMP OR DRAIN VALVE DOES NOT OPERATE 1 2 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 45
Section 3 Troubleshooting (NetMaster and MDC Models) 21. SERIAL COMMUNICATION ERROR (E:SP ON DISPLAY) (1) Is the fuse loose or blown on the motor control board? Yes Tighten fuse holder and/or replace fuse. No (2) *Is there 120 Volts across terminals "H1-1" and "H1-3" on motor control? (3) No *Is there 120 Volts across terminals "H6-5" and "H6-6" on the electronic control? Replace electronic control. No Yes Yes Correct wiring from electronic control to motor control.
Section 3 Troubleshooting (NetMaster and MDC Models) SERIAL COMMUNICATION ERROR (E:SP ON DISPLAY) 3 4 1 2 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 47
Section 3 Troubleshooting (NetMaster and MDC Models) 22. MOTOR DOES NOT RUN (E:DF ON DISPLAY) (1) Is there continuity between motor terminals? Refer to values at right. Yes Check motor plug or replace motor control. Motor Resistance Values: Tach. Circuit: Approx. 115 ohms (Terminals 4-5) Windings: Approx. 4 - 5 ohms (Terminals 1-2, 1-3, 2-3) No Replace motor .
Section 3 Troubleshooting (NetMaster and MDC Models) MOTOR DOES NOT RUN (E:DF ON DISPLAY) 1 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 49
Section 3 Troubleshooting (NetMaster and MDC Models) Notes 50 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Section 4 Grounding WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 23. WALL RECEPTACLE POLARITY CHECK Refer to Figure 2.
Section 4 Grounding WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 24.
Section 4 Grounding 4 3 2 1 5 9 8 7 6 FLW1163G Front Control Washers Figure 3 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 53
Section 4 Grounding WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 25.
Section 4 Grounding 3 2 4 1 8 7 FLW1164G 5 6 Rear Control Washers (Electronic Control Models) Figure 4 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 55
Section 4 Grounding WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 26.
Section 4 Grounding 2 3 1 7 6 FLW1165G 5 4 Rear Control Washers (Electromechanical Models) Figure 5 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 57
Section 4 Grounding Notes 58 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 28.
Section 5 Service Procedures Control Hood Rear Panel Control Hood Pressure Switch Control Nut Temperature Switch Lockwasher Screw Control Control Panel Knob Frame Assembly Setscrew Knurled Nut Lockwasher Lockwasher Screw Lockwasher Motor Speed Switch Indicator Lights Start Switch Cap Screw Nut Lockwasher Nut Control Panel Overlay Transformer FLW813P REAR CONTROL WASHERS ELECTROMECHANICAL MODELS Figure 8 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 61
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 NOTE: DO NOT pull on wires.
Section 5 Service Procedures Electronic Control Screw Control Shield Control Hood Rear Panel Sealing Washer Screw Screw Control Hood Screw Control Panel Frame Nut Pressure Switch Lockwasher Screw Screw Lockwasher Graphic Panel Transformer REAR CONTROL WASHERS ELECTRONIC CONTROL MODELS H117P Figure 11 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 65
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 30.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 b.
Section 5 Service Procedures Electronic Control Control Shield Screw Control Hood Sealing Washer Control Hood Rear Panel Screw Control Panel Frame Pressure Switch Shield Screw Screw Screw End Cap (Left) Nut Bracket Screw Card Reader Transformer Screw End Cap (Right) Graphic Panel Screw Cabinet Top Bracket Screw FLW814P Figure 12 68 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 31. CABINET TOP Front Control Washers a.
Section 5 Service Procedures Cabinet Top Carriage Bolt Speed Nut Nut Control Cabinet FLW1679S Screw Figure 15 70 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 Rear Control Washers a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 h. Remove two control panel attaching screws.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 p.
Section 5 Service Procedures Switch Coin Funnel Kit Screw Screw Service Door Locking Bracket Instruction Sticker Retainer Nut Meter Case Screw (Optional For Added Security) Meter Case Gasket Cabinet Top Gasket Bracket Retainer Nut Rear Corner Gusset FLW812P REAR CONTROL WASHERS Figure 21 74 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 32. PRESSURE SWITCH a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 33. CONTROL CABINET FRONT (Front Control Washers) a.
Section 5 Service Procedures Screw Control Shield Control Cabinet Front Coin Drop Nut Control Cabinet Wrapper Overlay Screw Control Cabinet Wrapper Tabs Screw Screw Control Cabinet Front Tabs Screw Instruction Label Panel Locator FLW1682S Figure 23 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 77
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 34. COIN DROP Front Control Washers a.
Section 5 Service Procedures 1/4 Inch Ratchet 3/8 Inch Square Drive 7/16 Inch Socket No.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 Rear Control Washers a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 35. CARD READER Front Control Washers a.
Section 5 Service Procedures No.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 36. CONTROL CABINET WRAPPER (Front Control Washers) a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 38.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 39. ELECTRIC DRAIN PUMP a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 40. GRAVITY DRAIN VALVE a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 41. BELT a.
Section 5 Service Procedures STEP 1: Pull seal up. STEP 2: Pull seal out. STEP 3: Pull seal down. STEP 4: Pull seal out and remove.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures Mixing Valve-toDispenser Hose Hose Clamp Hose Clamp Inlet Hose Backflow Preventer Control Cabinet Wrapper (Front Control Washers) Screws Control Shield (Front Control Washers) Mixing Valve Mixing Valve Plate Rear Panel Mounting Clip H042PE3C Wire Harness Disconnect Blocks Figure 34 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 91
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 43. FRONT PANEL a.
Section 5 Service Procedures Wire Harness Clip Door Switch Door Switch Wires Hose Clamp Door Latch Switch Hose Wire Tie Wire Harness Large Clamp Door Seal When installing door seal align connecting hose in vertical position FLW1686S Large Clamp Figure 35 801681 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 93
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 44. LOADING DOOR a. Unlatch and open loading door. b.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 45. DOOR SEAL AND HOSE ASSEMBLY a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 46. DOOR SWITCH a. Open loading door. b.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 i.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 50. INNER BASKET PULLEY a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 h.
Section 5 Service Procedures Rear Panel Remove Hole Plug From Rear of machine to Access Cap Screw Put all excess pressure hose slack here Mounting Plate and Pressure Hose Clip Nut Pressure Switch Pressure Hose Clip Arm Bolts To Remove Cap Screw (Left Hand Thread) Washer Outer Tub Lockwasher Flat Washer Inner Basket Pulley Inner Bolts Bearing Housing Assembly Mounting Plate and Pressure Hose Clip Pressure Hose FLW1745S FRONT CONTROL WASHER ILLUSTRATED Figure 38 801681 © Copyright, Alliance La
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures Apply new grease in lips of bearing housing seal Apply grease to this area Trunnion Shaft Bearing Housing Assembly Apply Anti-Seize Compound to These areas Outer Tub FLW1707S Inner Basket Figure 42 Left Hand Thread Screw Pulley Bolt Tightening Fixture Pulley FLW25K Flat Washer Figure 43 106 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 52. BEARING HOUSING Bearing Housing Removal – a.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 5 Service Procedures Notes 110 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
Section 6 Adjustments WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor.
Section 6 Adjustments WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 54. LOADING DOOR a. Open loading door. b.
Section 6 Adjustments WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 55. MOTOR BELT TENSION c.
Section 6 Adjustments WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 56. DOOR CATCH NOTE: When repairing a broken or inoperative No.
Section 6 Adjustments WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 57.
Section 6 Adjustments WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 58. CLEANING COIN DROP a.
Section 6 Adjustments WARNING To reduce the risk of electric shock, fire, explosion, serious injury or death: • Disconnect electric power to the washer before servicing. • Never start the washer with any guards/panels removed. • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded. • Motor not grounded! Disconnect electric power before servicing motor. W485 i. Check coin return pendulum to verify it swings freely.
Section 6 Adjustments Notes 118 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801681
